2022 FORD F-650/750 catalytic converter

Windows and Mirrors
Power Windows
............................................59
Exterior Mirrors ..............................................
60
Interior Mirror ..................................................
62
Sun Visors ........................................................
62
Instrument Cluster
Gauges ..............................................................
63
Warning Lamps and Indicators ...............
66
Audible Warnings and Indicators ............
69
Information Displays
General Information .....................................
70
Information Messages .................................
74
Climate Control
Manual Climate Control .............................
85
Hints on Controlling the Interior Climate ........................................................................\
..
86
Heated Exterior Mirrors ...............................
87
Seats
Sitting in the Correct Position ..................
88
Head Restraints .............................................
88
Manual Seats .................................................
90
Power Seats .....................................................
91
Rear Seats ........................................................
93
Front Seat Armrest .......................................
94
Rear Seat Armrest ........................................
94
Auxiliary Power Points
Auxiliary Power Points ................................
95
USB Ports
Locating the USB Ports ...............................
97
Playing Media Using the USB Port .........
97
Charging a Device .........................................
98Storage Compartments
Overhead Console
........................................
99
Starting and Stopping the Engine
General Information ..................................
100
Ignition Switch .............................................
100
Starting a Gasoline Engine .......................
101
Starting a Diesel Engine ............................
102
Switching Off the Engine .........................
103
Engine Idle Shutdown ...............................
103
Engine Block Heater ...................................
104
Fuel and Refueling
Safety Precautions .....................................
105
Fuel Quality - Diesel ...................................
106
Fuel Quality - Gasoline .............................
109
Running Out of Fuel - Diesel ....................
110
Running Out of Fuel - Gasoline ...............
110
Refueling - Diesel .........................................
110
Refueling - Gasoline .....................................
111
Fuel Consumption ........................................
112
Fuel Tank Selector Switch .........................
114
Engine Emission Control
Emission Law .................................................
115
Catalytic Converter ......................................
116
Selective Catalytic Reductant System - Diesel ............................................................
118
Diesel Particulate Filter ..............................
122
Transmission
Automatic Transmission ...........................
128
Power Take-Off ............................................
133
Rear Axle
General Information ...................................
134
Electronic Locking Differential ...............
134
2-Speed Rear Axle ......................................
135
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2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Table of Contents

Powertrain Malfunction/Reduced
Power/Electronic Throttle Control
(If Equipped)
Illuminates in the event of a
powertrain fault. Have your
vehicle checked as soon as
possible.
Service Engine Soon If it illuminates when the engine
is running, the on-board
diagnostics system notifies you
that the emission control system requires
service.
If it flashes, engine misfire may be
occurring. An increase in exhaust gas
temperatures can damage the catalytic
converter or other vehicle components.
Avoid heavy acceleration and deceleration
and have your vehicle immediately
serviced.
It illuminates when you switch the ignition
on prior to engine start to check the bulb
and to indicate whether your vehicle is
ready for Inspection and Maintenance
(I/M) testing.
Normally, it illuminates until the engine is
cranked and turns off if no malfunctions
are present. However, if after 15 seconds
it flashes eight times, this indicates that
your vehicle is not ready for inspection and
maintenance (I/M) testing.
See Catalytic Converter (page 116).
Stability Control Indicator (If Equipped) Flashes during operation.
If it does not illuminate when you switch
the ignition on, or remains on when the
engine is running, this indicates a
malfunction. Have your vehicle checked
as soon as possible. Traction Control Indicator Flashes during a traction control
event.
If it does not illuminate when you switch
the ignition on, or remains on when the
engine is running, this indicates a
malfunction. Have your vehicle checked
as soon as possible.
Traction Control System Off Illuminates when you switch the
system off.
Trailer Anti-Lock Brake System
(ABS) Briefly illuminates when you
switch on the ignition, and only
when you connect a PLC trailer
or a PLC diagnostic tool. If the light fails to
illuminate, remains on after you start the
vehicle or continues to flash, have the
system immediately serviced.
Transmission Tow/Haul Illuminates when you switch on
tow/haul. If the light steadily
flashes, have the system
immediately serviced, damage to the
transmission could occur.
Two Speed Axle (If Equipped) The two speed axle indicator
comes on when you switch the
low axle range on.
Wait to Start
(If Equipped) Illuminates when you switch the
ignition on as part of the
pre-start system. Wait until the
wait to start indicator turns off before
attempting to start vehicle.
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2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Instrument Cluster E138639 E138639 E194301 E209040 E246592 E208809

•
Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: Some vehicles have a lifetime fuel
filter that is integrated with the fuel tank.
Regular maintenance or replacement is not
needed.
Note: If these checks do not help you
correct the concern, have your vehicle
checked as soon as possible.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lb
(4,536 kg) Gross Vehicle Weight Rating
(GVWR). The preceding statements
concerning prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lb (4,536 kg)
GVWR.
CATALYTIC CONVERTER WARNING:
Do not park, idle or
drive your vehicle on dry grass or other
dry ground cover. The emission system
heats up the engine compartment and
exhaust system, creating the risk of fire. WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the catalytic converter.
The catalytic converter heats up to a very
high temperature after only a short
period of engine operation and stays hot
after the engine is switched off. WARNING:
Exhaust leaks may
result in entry of harmful and potentially
lethal fumes into the passenger
compartment. If you smell exhaust
fumes inside your vehicle, have your
vehicle inspected immediately. Do not
drive if you smell exhaust fumes.
Your vehicle has various emission control
components and a catalytic converter that
enables it to comply with applicable
exhaust emission standards.
To make sure that the catalytic converter
and other emission control components
continue to work properly:
• Do not crank the engine for more than
10 seconds at a time.
• Do not run the engine with a spark plug
lead disconnected.
• Do not push-start or tow-start your
vehicle. Use booster cables. See Jump
Starting the Vehicle
(page 189).
• Use only the specified fuel listed.
• Do not switch the ignition off when your
vehicle is moving.
• Avoid running out of fuel.
• Have the items listed in scheduled
maintenance information performed
according to the specified schedule.
Note: Resulting component damage may
not be covered by the vehicle Warranty.
The scheduled maintenance items listed
in scheduled maintenance information are
essential to the life and performance of
your vehicle and to its emissions system.
If you use anything other than Ford,
Motorcraft or Ford-authorized parts for
maintenance replacements or for service
of components affecting emission control,
such non-Ford parts should be equivalent
to genuine Ford Motor Company parts in
performance and durability.
116
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active regeneration. Both methods occur
automatically and require no actions from
the driver. During either one of these
regeneration methods, you may notice a
change in exhaust tone. At certain times,
various messages related to the diesel
particulate filter appear in the information
displays.
Oxidation Catalytic Converter and
Diesel Particulate Filter System (If
Equipped) WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel
particulate filter. The diesel oxidation
catalytic converter and the diesel
particulate filter heat up to very high
temperatures after only a short period
of engine operation and remain hot after
you switch the engine off.
Diesel Particulate Filter Maintenance
You must properly maintain your vehicle's
diesel particulate filter in order for it to
function properly.
Do not disregard maintenance messages
that appear in the information display.
Failure to follow the instructions of an
information message may degrade vehicle
performance and could lead to engine
damage that may not be covered by the
vehicle Warranty. Failure to perform active or operator
commanded regeneration when instructed
could result in a clogged diesel particulate
filter. If the diesel particulate filter fills
beyond the regeneration threshold, your
vehicle disables the ability for active and
operator commanded regeneration. This
could result in irreversible damage to the
diesel particulate filter requiring
replacement that may not be covered by
the vehicle Warranty.
Passive Regeneration
In passive regeneration, the exhaust
system temperature and constituents
automatically clean the filter by oxidizing
the soot. Cleaning automatically occurs
during normal vehicle operating conditions
due to driving patterns.
Active Regeneration
Once the diesel particulate filter is full of
exhaust particles, the engine control
module commands the exhaust system to
clean the filter through active regeneration.
Active regeneration requires the engine
computer to raise the exhaust temperature
to eliminate the particles. During cleaning,
the particles convert to harmless gasses.
Once cleaned the diesel particulate filter
continues trapping exhaust particles.
The regeneration process operates more
efficiently when you drive your vehicle at
a constant speed above
30 mph
(48 km/h) and at a steady engine speed
for approximately 20 minutes. The
frequency and duration of regeneration
fluctuates by how you drive your vehicle,
outside air temperature and altitude. For
most driving, regeneration frequency varies
from 100–500 mi (160–805 km) between
occurrences and each occurrence lasts
9– 35 minutes. You can usually reduce the
duration of regeneration if you maintain a
constant speed above 30 mph (48 km/h).
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Before engine operation, remove any debris
blocking the core.
•
Turbocharger-to-charge air cooler.
• Charge air cooler-to-intake manifold
pipe.
• Mounting bracket.
• Chassis-mounted charge air cooler
core.
Inspect air intake piping:
• Check for accumulation of salt
deposits (where applicable). If present,
disassemble and clean the complete
air intake piping system. If pitting is
evident on the intake piping, use
Motorcraft Silicone Gasket and Sealant
TA-30 to seal joints against leakage.
• Check for loose hoses and clamps.
• Check for ruptured or collapsed hoses.
• Check air cleaner housing for cracks.
EXHAUST SYSTEM
INSPECTION
Note: If your vehicle is equipped with a
catalytic converter or muffler, do not blend
waste oil with diesel fuel. Operate only on
ultra-low sulfur (less than 15 parts per
million sulfur) diesel fuel with a cetane
value of 45 or higher.
If your diesel engine is equipped with a
catalytic converter, it is important to review
the maintenance schedule to make sure
proper functioning of the catalytic
converter. Also, take precautions not to
damage the catalytic converter when
servicing your engine or storing your
vehicle. BRAKE SYSTEM INSPECTION WARNING: Always wear a
respirator approved by the National
Institute of Occupational Studies of
Health (NIOSH) or Mine Safety and
Appliance (MSA) during all brake service
procedures. Wear the respirator from
removal of the wheels through assembly.
Never use compressed air or dry brushing
to clean brake parts or assemblies.
Clean brake parts and assemblies in
open air. During assembly, carefully
place all parts on the floor to avoid
getting dust in the air. Use an industrial
vacuum cleaner with a HEPA filter
system to clean dust from the brake
drums, backing plates and other brake
parts. After using the vacuum, remove
any remaining dust with a rag soaked in
water and wrung until nearly dry.
Never use compressed air or dry
sweeping to clean the work area. Use an
industrial vacuum cleaner with a HEPA
filter system and rags soaked in water
and wrung until nearly dry. Dispose of
used rags with care to avoid getting dust
in the air. Use an approved respirator
when emptying vacuum cleaners and
handling used rags.
Worker clean-up: Wash your hands
before eating, drinking or smoking.
Vacuum your work clothes after use and
then launder them separately, without
shaking them, to prevent fiber dust
getting into the air.
Your vehicle is equipped with
non-asbestos brake linings. However,
exposure to excessive amounts of brake
material (whether asbestos or
non-asbestos, fiberglass, mineral wool,
aramid or carbon) may be a serious health
hazard.
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2
2-Speed Rear Axle.......................................135
A
A/C See: Climate Control........................................... 85
About This Manual
...........................................7
ABS See: Brakes........................................................... 136
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................. 137
Accessories......................................................317
Accessories See: Replacement Parts
Recommendation............................................. 17
ACC See: Using Adaptive Cruise Control.............154
Adjusting the Headlamps........................246
Adjusting the Steering Wheel.....................51
Air Brakes
..........................................................141
Air Conditioning See: Climate Control........................................... 85
Air Conditioning System Capacity and Specification - 6.7L Diesel
....................298
Air Conditioning System Capacity and Specification - 7.3L..................................299
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 227
See: Changing the Engine Air Filter - 7.3L..................................................................... 229
Air Induction System Inspection............253
Air Suspension
...............................................175
Appendices....................................................345
At a Glance
.......................................................23
Audible Warnings and Indicators.............69
Audio Input Jack............................................314
Audio System...............................................308 General Information......................................... 308
Audio Unit
......................................................308
Autolamps........................................................55
Automatic High Beam Control.................56
Automatic Transmission
............................128
Automatic Transmission Fluid Capacity and Specification
.....................................300 Automatic Transmission Fluid
Check
..............................................................241
Auxiliary Power Points.................................95
Auxiliary Switches.........................................317
Axle Inspection..............................................257
B
Battery See: Changing the 12V Battery..................... 245
Bonnet Lock See: Opening and Closing the Hood...........219
Booster Seats
..................................................32
Brake Fluid Check........................................243
Brake Fluid Specification...........................301
Brakes...............................................................136 General Information.......................................... 136
Brake System Inspection
..........................254
Breaking-In......................................................185
Bulb Specification Chart
..........................290
C
Canceling the Set Speed
............................161
Capacities and Specifications...............286
Car Wash See: Cleaning the Exterior.............................. 262
Catalytic Converter
.......................................116
Changing a Bulb...........................................249
Changing a Fuse...........................................207
Changing a Road Wheel
...........................283
Changing the 12V Battery.........................245
Changing the Engine Air Filter - 6.7L Diesel.............................................................227
Changing the Engine Air Filter - 7.3L.................................................................229
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel...................................250
Changing the Engine Oil and Oil Filter...............................................................225
Changing the Wiper Blades
.....................248
Charging a Device..........................................98
Checking the Wiper Blades.....................248
Child Restraint and Seatbelt Maintenance.................................................44
Child Restraint Positioning
.........................34
371
2022 F650750 (TBC) , enUSA, Edition date: 202010, Second-Printing Index