2021 FORD F650/750 AUX
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If you do not have a blown fuse and the
brake lamps are properly working, the
following procedure allows you to move
the gearshift lever from park (P):
1. Apply the parking brake. Switch the
ignition key to off, then remove the key.
2. Move the steering column to the full down and full rearward position,
toward the driver seat.
3. Remove the gearshift lever boot.
4. Place your fingers into the hole where you removed the gearshift lever boot
and pull the top half of the shroud up
and forward to separate it from the
lower half of the shroud. There is a
hinge at the forward edge of the top of
the shroud. Roll the top half of the
shroud upward on the hinge point, then
pull straight rearward toward the driver
seat to remove.
5. Remove the top half of the shroud.
6. Remove the three fasteners under the column that secure the lower shroud
half to the column. 7.
Pull the lock lever into the full unlocked
position and remove the lower shroud
cover by pulling the lever handle
through the slot in the cover.
8. Apply the brake. Gently lift the override
disk and move the gearshift lever into
neutral (N). 9. Start your vehicle.
Perform Steps 4 through 8 in reverse order,
making sure to engage the hinge pivots
between the upper and lower halves of the
shroud. Keep slight pressure in the forward
direction as you rotate the halves together.
If Your Vehicle Gets Stuck in Mud
or Snow
If your vehicle is stuck in mud or snow, you
could rock it out by shifting between
forward and reverse gears, stopping
between shifts in a steady pattern. Press
lightly on the accelerator in each gear.
Note:
Do not rock your vehicle if the engine
is not at normal operating temperature or
damage to the transmission could occur.
Note: Do not rock your vehicle for more
than a minute or damage to the
transmission and tires could occur, or the
engine could overheat.
POWER TAKE-OFF (IF EQUIPPED)
Auxiliary equipment called power take-off,
or PTO, is often added to the engine or
transmission to operate utility equipment.
Examples include a wheel-lift for tow
trucks, cranes, tools for construction or tire
service and pumping fluids. PTO
applications draw auxiliary horsepower
from the powertrain, often while the
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Cam Brakes - Automatic Slack
Adjusters
WARNING: Do not manually adjust
the automatic slack adjusters to correct
excessive push rod stroke as it may result
in reduced brake effectiveness and a
vehicle crash. Excessive push rod stroke
indicates that a problem exists with the
automatic adjuster, with the installation
of the adjuster, or with foundation brake
components that manual adjustment
does not remedy. Seek service from a
qualified facility for excessive push rod
stroke. Standard air brakes (cam) are equipped
with automatic brake adjusters. Automatic
adjustment occurs during brake
applications. Inspect brakes for proper
adjustment at the specified intervals. See
Scheduled Maintenance (page 319).
Emergency Air Brake WARNING:
Do not continue to
operate the vehicle with a failure of one
of the brake systems. Take the vehicle
to your dealer for service immediately. All vehicles are equipped with a dual brake
system. In the unlikely event of a failure of
one system, the second system functions
for emergency stopping. The brake pedal
controls all these systems in the same
manner as for normal stops.
EXHAUST BRAKE
(IF EQUIPPED)
WARNING:
Do not use tow/haul
when the road surface is slippery. Failure
to follow this instruction could result in
the loss of control of your vehicle. WARNING:
Do not use diesel
engine exhaust braking when the road
surface is slippery. Failure to follow this
instruction could result in the loss of
control of your vehicle.
Note: Installing an exhaust or auxiliary
brake does not necessarily protect the
engine from exceeding the maximum
governed speed. Use the primary brakes to
make sure the engine never exceeds the
maximum governed speed under any
circumstance.
Note: Before starting the engine, make sure
that the exhaust brake is off. Do not switch
the exhaust brake on until the engine has
reached normal operating temperature.
Note: Engine speed has a major influence
on limiting performance. When engine
speed stays at the maximum allowable
level, the exhaust brake operates at peak
performance.
Note: Exhaust brakes operate effectively
with automatic transmissions. However,
performance varies with engine speed and
the gear selected by the transmission.
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An exhaust brake is an auxiliary braking
system that assists, but does not replace,
the primary brake system. It helps control
vehicle speed. It is not a vehicle-stopping
device.
Use the button on the instrument panel, in
combination with the accelerator pedal,
to maximize the use of the exhaust brake
in the following conditions:
•
Off-highway driving.
• Mountain driving.
• Heavy traffic.
• High-speed highway driving. To switch the exhaust brake on, press the
button. A light on the instrument cluster
indicates the system is on. Press the button
again to switch it off.
While approaching a steep grade, make
sure that the exhaust brake switch is on.
The exhaust brake begins working as soon
as you remove your foot from the
accelerator pedal. Before descending a hill or steep grade,
always select the proper gear. If you take
the transmission out of gear while
descending, you may not be able to select
another gear because of maximum
governed RPM.
Make sure the engine speed does not
exceed the maximum allowable engine
RPM. Exceeding the maximum allowable
engine RPM can result in damage to the
engine. Apply the service brakes to reduce
the engine RPM or make a slower descent
by using a lower gear.
While driving down a grade, use a low
enough gear to descend safely with a
minimum application of the service brakes.
As a general guideline, use the same gear
as you use to ascend the hill.
Exhaust Brake Operating
Characteristics
The exhaust brake switches on when you
remove your feet from the accelerator
pedal and the exhaust brake is on.
If the brake is working properly, you may
notice:
•
A slight change in engine sound when
the exhaust brake turns on.
• A smooth braking effect. Do not expect
a retarding effect similar to sudden,
hard application of the service brakes.
• A retarding force possibly felt acting
against your body during brake
application, depending on the grade
and vehicle load. This force helps your
vehicle resist increasing speeds down
grades.
• Engine temperatures remaining in the
normal operating range.
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AUXILIARY SWITCHES (IF
EQUIPPED)
For maximum vehicle performance, keep
the following information in mind when
adding accessories or equipment to your
vehicle:
• When adding accessories, equipment,
passengers and luggage to your
vehicle, do not exceed the total weight
capacity of the vehicle or of the front
or rear axle (GVWR or GAWR as
indicated on the Safety Compliance
Certification label). Ask an authorized
dealer for specific weight information.
• The Federal Communications
Commission (FCC) and Canadian
Radio Telecommunications
Commission (CRTC) regulate the use
of mobile communications systems
equipped with radio transmitters, for
example, two-way radios, telephones
and theft alarms. Any such equipment
installed in your vehicle should comply
with Federal Communications
Commission (FCC) and Canadian
Radio Telecommunications
Commission (CRTC) regulations, and
should be installed by an authorized
dealer.
• An authorized dealer needs to install
mobile communications systems.
Improper installation may harm the
operation of your vehicle, particularly
if the manufacturer did not design the
mobile communication system
specifically for automotive use.
• If you or an authorized Ford dealer add
any non-Ford electrical or electronic
accessories or components to your
vehicle, you may adversely affect
battery performance and durability. In
addition, you may also adversely affect
the performance of other electrical
systems in the vehicle. The auxiliary switch option package
provides four switches, mounted in the
center of the instrument panel. These
switches operate when the ignition is on
or from battery power, depending on the
switchable power distribution box fuse
locations #82 and #83. We recommend,
however, that the engine remain running
to maintain battery charge when using the
auxiliary switches for extended periods of
time or higher current draws.
Note:
When your vehicle has a diesel
engine, use the auxiliary switches only while
the engine is running. The glow plugs also
drain battery power when the ignition key is
in the on position. Using the auxiliary
switches, even for limited amounts of time,
can cause your battery to drain quickly and
prevent your vehicle from restarting.
When switched on, the auxiliary switches
provide 20 amps or 40 amps of electrical
battery power for a variety of personal or
commercial uses.
The relays for the auxiliary switches are in
the power distribution box under the hood
by the right-hand fender. See your
authorized dealer for service.
Each switch includes a power lead, a
blunt-cut and sealed wire below the
instrument panel and to the left of the
steering column in the driver footwell area.
The power leads are coded as shown:
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Fuse
Amp
Rating
Wire
Color
Circuit
Number
Switch
40A
Yellow
CAC05
AUX 1
40A
Green
with
Brown Trace
CAC06
AUX 2
20A
Violet
with
Green Trace
CAC07
AUX 3
20A
Brown
CAC08
AUX 4
Learn more about auxiliary switches
by visiting: Web Address
www.fleet.ford.com/truckbbas/
Upfitter Interface Module (If Equipped)
The Upfitter Interface Module (UIM) is an
electronic control module that operates
equipment, such as lift buckets, cranes,
motors, salt spreaders and snow plows,
with external relays.
If you replace the module, it will require
additional programming by the upfitter.
Obtain this data directly from the upfitter
company. The upfitter contact information
is in the vehicle door opening.
For more information on the Upfitter
Interface Module and the auxiliary
switches, contact your upfitter.
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2
2-Speed Rear Axle.......................................129
Axle Shifting......................................................... 129
A
A/C See: Climate Control........................................... 79
About This Manual
...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes........................................................... 130
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 131
Accessories.....................................................315
Accessories See: Replacement Parts
Recommendation............................................. 17
ACC See: Using Adaptive Cruise Control............148
Adjusting the Headlamps........................240 Horizontal Aim Adjustment............................ 241
Vertical Aim Adjustment................................ 240
Adjusting the Steering Wheel
....................52
Air Brakes.........................................................135
Air Chamber Stroke Indication...................... 135
Cam Brakes - Automatic Slack Adjusters........................................................... 136
Emergency Air Brake......................................... 136
Air Conditioning See: Climate Control........................................... 79
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel.................................................................. 221
See: Changing the Engine Air Filter - 7.3L...................................................................... 223
Air Induction System Inspection............247 Chassis-mounted Charge Air Cooler..........247
Air Suspension
..............................................169
Air Suspension Dump Button........................ 169
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button.................................................. 169
Suspension Conversions................................. 169System Indicator Light.....................................
169
Appendices....................................................348
At a Glance
........................................................22
Audible Warnings and Indicators.............69 Headlamps On Warning Chime..................... 69
Key in Ignition Warning Chime........................ 69
Parking Brake On Warning Chime.................69
Audio System
................................................307
General Information......................................... 307
Audio Unit
.......................................................307
Accessing the Sound Settings..................... 308
Accessing the System Settings................... 308
Adjusting the Volume...................................... 308
Changing Radio Stations............................... 308
Pausing or Playing Media............................... 308
Returning to the Previous Screen...............308
Scrolling Through the Menu Options........308
Selecting a Menu Option............................... 309
Selecting Media................................................. 308
Selecting the Radio.......................................... 309
Setting a Memory Preset............................... 309
Switching the Audio Unit On and Off........309
Using a Cell Phone........................................... 309
Using Seek, Fast Forward and Reverse............................................................. 309
Autolamps........................................................56 Windshield Wiper Activated
Headlamps........................................................ 56
Automatic High Beam Control..................57 Automatic High Beam Indicator..................... 58
Switching the System On and Off.................57
Automatic Transmission............................122 Brake-Shift Interlock......................................... 125
If Your Vehicle Gets Stuck in Mud or Snow................................................................... 126
Progressive Range Selection - PRS.............125
Understanding the Shift Positions of a 6– Speed Automatic Transmission.........122
Understanding Your SelectShift™ Automatic Transmission............................. 123
Automatic Transmission Fluid Check............................................................236
Transmission Fluid Level................................. 236
Auxiliary Power Points
.................................89
110 Volt AC Power Point.................................... 89
12 Volt DC Power Point...................................... 89
Locations................................................................ 89
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Auxiliary Switches........................................315
Upfitter Interface Module................................ 316
Axle Inspection..............................................251
Front Axle............................................................... 251
B
Battery See: Changing the 12V Battery..................... 239
Bonnet Lock See: Opening and Closing the Hood...........213
Booster Seats
..................................................32
Types of Booster Seats...................................... 33
Brake Fluid Check.........................................237 Brake Fluid Service Interval............................ 238
Brakes...............................................................130 General Information.......................................... 130
Brake System Inspection..........................248 Air Brakes.............................................................. 249
Driveline Parking Brake..................................... 251
Hydraulic Brakes................................................ 250
Breaking-In......................................................179
Bulb Specification Chart
..........................305
C
Canceling the Set Speed...........................155
Capacities and Specifications - 6.7L Diesel
............................................................288
Air Conditioning System................................. 288
Alternative Engine Oil for Biodiesel Fuel Blends (B20 Max)......................................... 291
Alternative Engine Oil for Extremely Cold Climates............................................................ 291
Alternative Engine Oil for Severe Duty Service............................................................... 292
Alternative Rear Axle Fluid for Severe Duty Service.............................................................. 296
Automatic Transmission................................ 288
Diesel Exhaust Fluid (DEF) Tank.................293
Engine Coolant................................................... 289
Engine Oil............................................................. 290
Front Wheel Bearing Oil.................................. 295
Fuel Tank............................................................... 292
Grease.................................................................... 293
Hydraulic Brake System.................................. 293
Locks...................................................................... 294
Power Steering System................................... 294Rear Axle...............................................................
295
Washer Reservoir............................................... 296
Capacities and Specifications - 7.3L..................................................................297
Air Conditioning System.................................. 297
Alternative Engine Oil for Extremely Cold Climates.......................................................... 300
Alternative Rear Axle Fluid for Severe Duty Service.............................................................. 304
Automatic Transmission................................ 298
Engine Coolant................................................... 299
Engine Oil............................................................. 299
Front Wheel Bearing Oil.................................. 303
Fuel Tank............................................................... 301
Grease..................................................................... 301
Hydraulic Brake System................................... 301
Locks...................................................................... 302
Power Steering System................................... 302
Rear Axle............................................................... 303
Washer Reservoir.............................................. 304
Capacities and Specifications
.................281
Car Wash See: Cleaning the Exterior.............................. 256
Catalytic Converter
.......................................110
On-Board Diagnostics (OBD-II)...................... 111
Readiness for Inspection and Maintenance (I/M) Testing...................................................... 111
Changing a Bulb
...........................................243
Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 244
Front Clearance and Identification Lamp.................................................................. 243
Headlamp Bulbs................................................ 243
Changing a Fuse...........................................201 Fuses....................................................................... 201
Changing a Road Wheel............................277 Tire Change Procedure..................................... 277
Changing the 12V Battery.........................239 Battery Management System (If
Equipped)....................................................... 240
Changing the Engine Air Filter - 6.7L Diesel..............................................................221
Air Filter Replacement...................................... 222
Air Filter Restriction Gauge.............................. 221
Changing the Engine Air Filter - 7.3L..................................................................223
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Driving Aids.....................................................156
Driving Hints....................................................176
Driving Through Water...............................180
Operation in Standing Water......................... 180
DRL See: Daytime Running Lamps......................... 57
E
Economical Driving.......................................177
Electrical System Inspection...................247 Accessory Feed Connections........................ 247
Electromagnetic Compatibility
..............348
Electronic Locking Differential................128 Activating the Electronic Locking
Differential....................................................... 128
Driver-Controlled Electronic Locking Differential....................................................... 128
Servicing a Vehicle with an Electronic Locking Differential....................................... 129
Emission Law.................................................109 Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance...........110
Tampering With a Noise Control System.............................................................. 109
End User License Agreement...................351 VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) .................................. 351
Engine Block Heater
......................................97
Using the Engine Block Heater........................ 97
Engine Coolant Check - 6.7L Diesel.......231 Adding Coolant.................................................... 231
Checking Coolant Corrosion Inhibitor Additive Strength ......................................... 234
Coolant Change.................................................. 235
Engine and Secondary Cooling System Refill Procedure............................................. 233
Engine-driven Cooling Fan (Fan Clutch).............................................................. 235
Recycled Coolant............................................... 233
Severe Climates................................................. 234
Engine Coolant Check - 7.3L....................226 Adding Coolant................................................... 227
Coolant Change................................................. 229
Engine Coolant Temperature Management.................................................. 230
Engine-driven Cooling Fan (Fan Clutch).............................................................. 229Fail-Safe Cooling...............................................
229
Recycled Coolant............................................... 228
Severe Climates................................................. 228
Engine Emission Control...........................109
Engine Idle Shutdown..................................96
Engine Immobilizer See: Passive Anti-Theft System...................... 51
Engine Oil Check - 6.7L Diesel
.................218
Adding Engine Oil............................................... 219
Engine lubrication for severe service operation .......................................................... 219
Engine Oil Check - 7.3L
................................217
Adding Engine Oil................................................ 217
Engine Oil Dipstick - 6.7L Diesel..............217
Engine Oil Dipstick - 7.3L............................217
Engine Specifications - 6.7L Diesel
........281
Drivebelt Routing................................................ 281
Engine Specifications - 7.3L.....................282 Drivebelt Routing............................................... 283
Entering, Exiting or Climbing on This Vehicle
.............................................................20
Environment......................................................21
Essential Towing Checks............................173 Before Towing a Trailer...................................... 173
Hitches.................................................................... 173
Safety Chains........................................................ 173
Trailer Brakes........................................................ 173
Trailer Lamps........................................................ 173
When Towing a Trailer....................................... 173
Event Data Recording See: Data Recording............................................. 13
Exhaust Brake
................................................136
Exhaust Brake Operating
Characteristics................................................ 137
Exhaust System Inspection.....................248
Export Unique Options.................................19
Exterior Mirrors...............................................60 Auxiliary Convex Mirrors.................................... 60
Clearance Lamps.................................................. 61
Foldaway Exterior Mirrors................................. 60
Heated Exterior Mirrors....................................... 61
Power Exterior Mirrors........................................ 60
Signal Indicator Mirrors....................................... 61
Telescoping Mirrors.............................................. 61
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