2020 YAMAHA YZF-R1 clutch

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features ............................... 3-1
YRC (Yamaha Ride Control) ........... 3-1
Glossary ......................................... 3-5
YRC functions visual guide ............ 3-6
Instrument an d control functions ... 4-1
Immobilizer system......................... 4-1
Main switch/steering lock............... 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning
lights............................................ 4-5
Display ............................................ 4-9
MENU screen ............................... 4-15
Clutch lever .................................. 4-32
Shift pedal .................................... 4-32
Brake lever.................................... 4-33
Brake pedal .................................. 4-33
Brake control system (BC)............ 4-33
Fuel tank cap ................................ 4-35
Fuel ............................................... 4-35
Fuel tank overflow hose ............... 4-37
Catalytic converter ....................... 4-38
Seats ............................................ 4-38
CCU (for equipped models).......... 4-39 Seat cover (for equipped
models) ...................................... 4-40
Document storage ........................ 4-41
Rear view mirrors .......................... 4-41
Adjusting the front fork ................. 4-42
Adjusting the shock absorber assembly.................................... 4-45
EXUP system ................................ 4-48
Auxiliary DC connector ................. 4-49
Sidestand ...................................... 4-49
Ignition circuit cut-off system ....... 4-50
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Shifting ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3 General maintenance and
lubrication chart .......................... 7-5
Removing and installing cowlings and panels ................................... 7-9
Checking the spark plugs ............. 7-12
Canister ........................................ 7-13
Engine oil and oil filter cartridge ... 7-14
Why Yamalube.............................. 7-17
Coolant ......................................... 7-17
Air filter element ............................ 7-18
Checking the engine idling
speed ........................................ 7-19
Valve clearance............................. 7-19
Tires .............................................. 7-19
Cast magnesium wheels .............. 7-22
Adjusting the clutch lever free play ............................................ 7-23
Checking the brake lever free play ............................................ 7-24
Brake light switches ..................... 7-24
Checking the front and rear
brake pads ................................ 7-25
Checking the brake fluid level ...... 7-25
Changing the brake fluid .............. 7-26
Drive chain slack........................... 7-27
Cleaning and lubricating the
drive chain ................................. 7-28
Checking and lubricating the cables ........................................ 7-29
Checking and lubricating the throttle grip ................................ 7-29UB3LE0E0.book Page 1 Tuesday, July 23, 2019 12:05 PM

Table of contents
Checking and lubricating the
brake and shift pedals ...............7-30
Checking and lubricating the brake and clutch levers ..............7-30
Checking and lubricating the
sidestand ...................................7-31
Lubricating the swingarm pivots ...7-31
Checking the front fork..................7-32
Checking the steering ...................7-32
Checking the wheel bearings ........7-33
Battery ...........................................7-33
Replacing the fuses .......................7-35
Vehicle lights .................................7-37
Supporting the motorcycle............7-38
Troubleshooting ............................7-38
Troubleshooting chart ...................7-39
Motorcycle care an d stora ge ..........8-1
Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-4
Specifications ....................................9-1
Consumer information ...................10-1
Identification numbers ...................10-1
Diagnostic connector ....................10-2
Vehicle data recording ..................10-2
In dex ................................................11-1
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Description
2-3
2
EAU10431
Controls and instruments
1
2
4
5
6
7
8
3
1. Clutch lever (page 4-32)
2. Left handlebar switches (page 4-3)
3. Main switch/steering lock (page 4-2)
4. Instrument panel (page 4-5, 4-9)
5. Front brake fluid reservoir (page 7-25)
6. Right handlebar switches (page 4-3)
7. Brake lever (page 4-33)
8. Throttle grip
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Special features
3-3
3
WARNING
EWA20880
Make sure the engine has sufficient-
ly slowe d b efore shiftin g to a lower
g ear. En gag in g a lower gear when
the en gine speed is too high coul d
make the rear wheel lose traction.
This coul d cause loss of control, an
acci dent an d injury. It coul d also
cause en gine or d rivetrain damag e.
LCS
The launch control system helps the
rider achieve smooth and swift launch-
es from the starting grid. It keeps en-
gine speed from rising when the
throttle grip is fully turned. The LCS
regulates engine power output in con-
junction with the TCS and LIF systems
for optimal traction and reduced wheel
lift.NOTICE
ECA22950
Even when usin g LCS, the clutch le-
ver must b e released g ra dually to
avoi d clutch damag e.TIPLCS is intended for track use only.QSS
The quick shift system allows for clutch
lever-less, electronically-assisted shift-
ing. When the sensor on the shift rod
detects the appropriate motion in the
shift pedal, engine power output is mo-
mentarily adjusted to allow for the gear
change to occur. QSS does not operate when the clutch
lever is pulled, therefore normal shifting
can be done even when QSS is set to
on. Check the QS indicator for current
status and usability information.
Upshiftin
g con ditions
 Vehicle speed of at least 20 km/h
(12 mi/h)
 Engine speed of at least 2200
r/min
 Accelerating (open throttle)
Downshiftin g con ditions
 Vehicle speed of at least 20 km/h
(12 mi/h)
 Engine speed of at least 2000
r/min
 Engine speed sufficiently away
from red zone
1. EBM1
2. EBM2
3. EBM3
4. Engine brake force
5. Engine r/min
1
2
3
4
5
QSS usability In
dica-
tor Situation
Upshifting OK Accelerating
Downshifting
OK Decelerating
QSS cannot be
used Stopped
QSS turned off Turned off
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Special features
3-4
3

Decelerating and throttle fully-
closed
TIPQS and QS can be individ-
ually set.
 Shifting into or out of neutral must
be done using the clutch lever.LIF
The lift control system reduces the rate
at which the front wheel will continue to
rise during extreme acceleration, such
as during starts or out-of-corner exits.
When front-wheel lift is detected, en-
gine power is regulated to slow front-
wheel lift while still providing good ac-
celeration.
BC
The brake control system regulates hy-
draulic brake pressure for the front and
rear wheels when the brakes are ap-
plied and wheel lock is detected. This
system has two settings. BC1 is standard ABS, which adjusts
brake pressure based on vehicle
speed and wheel speed data. BC1 is
designed to engage and maximize
braking when the vehicle is upright.
BC2 uses additional data from the IMU
to regulate applied brake power when
cornering to suppress lateral wheel
slip.
WARNING
EWA20891
The
brake control system is not a
su bstitute for the use of proper ri d-
in g an d brakin g techniques. The
b rake control system cannot pre-
vent all loss of traction due to over- b
rakin g from excessive spee d, or
lateral wheel slip when brakin g on
slippery surfaces.
ERS (YZF-R1M)
The electronic racing suspension by
ÖHLINS
® features OBTi (objective-
based tuning interface) for simplified,
situation-focused setting changes of
the automatic suspension control
modes. In addition, there are manual
modes which offer a finely-tuneable
traditional suspension set-up. The ERS
system is controlled by the SCU which
can adjust the front and rear suspen-
sion’s compression stroke and re-
bound stroke damping forces
independently. The automatic modes
will adjust suspension damping forces
based on running conditions.
ABS
BC1/BC2 BC2 BC2
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Instrument and control functions
4-7
4 
Maintain correct tire pressure.
 Maintain proper brake pedal
height to prevent rear brake from
dragging.
 Do not operate the vehicle in an
extreme manner. For example, re-
peated or excessive opening and
closing of the throttle, racing,
burnouts, wheelies, extended
half-clutch use, etc.
EAU88342
ABS warnin g li ght “ ”
In normal operation, the ABS warning
light comes on when the vehicle is
turned on, and goes off after traveling
at a speed of 10 km/h (6 mi/h) or high-
er.TIPIf the warning light does not work as
described above, or if the warning light
comes on while riding, the ABS may
not work correctly. Have a Yamaha
dealer check the vehicle as soon as
possible.
WARNING
EWA16043
If the ABS warnin g lig ht does not
turn off after reachin g 10 km/h (6
mi/h), or if the warnin g li ght comes
on while ri din g:
 Use extra caution to avoi d pos-
si ble wheel lock durin g emer-
g ency brakin g.
 Have a Yamaha dealer check
the vehicle as soon as possi ble.
EAU67433
Shift in dicator li ght “ ”
This indicator light comes on when it is
time to shift to the next higher gear.
The engine speeds at which it comes
on or goes off can be adjusted. (See
page 4-25.)TIPWhen the vehicle is turned on, this light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU88350
Immo bilizer system in dicator
li g ht “ ”
When the main switch is turned off and
30 seconds have passed, the indicator
light will flash steadily to indicate the
immobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.TIPWhen the vehicle is turned on, this light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.Transpon der interference
If the immobilizer system indicator light
flashes in the pattern, slowly 5 times
then quickly 2 times, this could be
caused by transponder interference. If
this occurs, try the following. 1. Make sure there are no other im- mobilizer keys close to the main
switch.
2. Use the code re-registering key to start the engine.
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Instrument and control functions
4-18
4
respective upshift or downshift func-
tion off, and the clutch lever must then
be used when shifting in that direction.
TIP
Set QS to 1 for track or sporty
riding.
 Set QS to 2 for touring or
around town-riding.LIF
LIF can be set to 1, 2, 3, or OFF. Set-
ting level 3 most strongly reduces
wheel lift, and setting level 1 provides
the least amount of system interven-
tion. OFF turns LIF off and LCS will be
disabled for the selected YRC mode. EBM
This system has three settings. Level 1
provides the least amount of engine
brake management intervention, and
therefore the strongest amount of en-
gine braking. Level 3 provides the
greatest amount of engine brake man-
agement intervention, and therefore
the least amount of engine braking.
BC
Select BC1 when only standard ABS is
desired. Select BC2 to have the brake
control system regulate brake pressure
while cornering to suppress lateral
wheel slip.
TIPFor skilled riders and when riding at the
track, due to varying conditions BC2
brake system engagement may come
on sooner than expected relative to
your desired cornering speed or in-
tended cornering line.To customize a YRC mode or adjust aYRC item1. From the MENU screen, select
“YRC Setting”. 2. The “YRC Setting” screen is dis-
played, and the YRC mode box
“YRC” is highlighted. Short push
the wheel switch to enter the box
and then select the YRC mode A,
B, C, or D that you want to adjust.
1. System intervention
2. Wheel lift
1 3
2
1
LIF
2
YRC SettingLap TimeLogging
Maintenance
Unit
Display ModeMENU
km/h
GPS
10
:
00
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Instrument and control functions
4-32
4
EAU12823
Clutch leverTo disengage the drivetrain from the
engine, such as when shifting gears,
pull the clutch lever toward to the han-
dlebar. Release the lever to engage the
clutch and transmit power to the rear
wheel.TIPThe lever should be pulled rapidly and
released slowly for smooth shifting.
(See page 6-3.)
EAU83690
Shift pe dalThe shift pedal is located on the left
side of the motorcycle. To shift the
transmission to a higher gear, move
the shift pedal up. To shift to the trans-
mission to a lower gear, move the the
shift pedal down. (See page 6-3.)
The shift rod is equipped with a shift
sensor, which is part of the quick shift
system. The shift sensor reads up and
down movement, as well as the
strength of the input force when the
shift pedal is moved.
TIPTo prevent unintended shifts, QSS is
programmed to ignore unclear input
signals. Therefore, be sure to shift us-
ing quick and sufficiently forceful in-
puts.
1. Clutch lever
1
1. Shift pedal
2. Shift sensor
1
2
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