2020 YAMAHA XSR 900 clutch

Periodic maintenance and adjustment
6-5
1
2
3
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567
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12
EAU71352
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Diagnostic system
check Perform dynamic inspection using
Yamaha diagnostic tool.
Check the error codes. 
2 *Air filter element Replace. Every 40000 km (24000 mi)
3Clutch Check operation.
Adjust. 
4 *Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 *Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 *Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 *Brake fluid Change. Every 2 years
8 *Wheels Check runout and for damage.
Replace if necessary. 
9 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
10 *Wheel bearings Check bearing for looseness or
damage. 
11 *Swingarm pivot
bearings Check operation and for
excessive play. 
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Periodic maintenance and adjustment
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12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.  
Moderately repack with lithium-soap-based grease. 
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
15 Brake lever pivot
shaft Lubricate with silicone grease.

16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Sidestand Check operation.
Lubricate with molybdenum
disulfide grease. 
20 *Sidestand switch Check operation and replace if
necessary. 
21 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)BAE-28199-E1.book 6 ページ ２０１９年８月２３日　金曜日　午後３時５６分

Periodic maintenance and adjustment
6-10
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EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the fol-
lowing:
Check each hose connection.

Check each hose and canister for
cracks or damage. Replace if dam-
aged.

Make sure that the canister breath-
er is not blocked, and if necessary,
clean it.
EAU1990G
Engine oilThe engine oil level should be checked
regularly. In addition, the oil must be
changed and the oil filter cartridge re-
placed at the intervals specified in the
periodic maintenance chart.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-rial enters the crankcase. To check the engine oil level
1. After warming up the engine, wait a few minutes for the oil level to
settle for an accurate reading.
2. With the vehicle on a level surface, hold it upright for an accurate read-
ing.
3. Look at the check window located at the bottom-right side of the
crankcase.
TIPThe engine oil should be between theminimum and maximum level marks.
4. If the engine oil is at or below the
1. Canister
2. Canister breather hose
1
2
Recommended engine oil: See page 8-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
1
2
34
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Periodic maintenance and adjustment
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WARNING
EWA10601
This motorcycle is fitted with su-
per-high-speed tires. Note the fol-
lowing points in order to make the
most efficient use of these tires.
Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.

Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any
high-speed riding to ride con-
servatively for approximately
100 km (60 mi) after installing a
new tire.

The tires must be warmed up
before a high-speed run.

Always adjust the tire air pres-
sure according to the operatingconditions.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU22083
Adjusting the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play: 10.0–15.0 mm (0.39–0.59 in)2
1
(b)(a)
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Periodic maintenance and adjustment6-19
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TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internalclutch mechanism.
EAU37914
Checking the brak e lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re- sult in loss of control and an acci-
dent.
1. No brake lever free play
1
BAE-28199-E1.book 19 ページ ２０１９年８月２３日　金曜日　午後３時５６分

Periodic maintenance and adjustment
6-26
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12 Shift pedal
EAU23144
Checking and lubricating the
brake and cl
utch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever Clutch lever
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricants: Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
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10-1
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91011
12
Index
AABS ...................................................... 3-15
ABS warning light ................................... 3-4
Air filter element.................................... 6-14
Auxiliary DC connector ......................... 3-26
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and lubricating ........................................... 6-26
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ........................................... 3-15
Brake lever free play, checking ............ 6-19
Brake light switches .............................. 6-20
Brake pedal .......................................... 3-15
Brake/tail light ....................................... 6-35CCables, checking and lubricating .......... 6-25
Canister ................................................ 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-21
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connecto r .............................. 9-2
Dimmer switch ...................................... 3-13
D-mode (drive mode)............................ 3-12
Drive chain, cleaning and lubricating .... 6-24Drive chain slack ................................... 6-22
EEngine break-in ....................................... 5-1
Engine idling speed,
checking............... 6-15
Engine oil .............................................. 6-10
Engine overheating ............................... 6-39
Engine serial number ..............................9-1
Engine trouble warning light .................... 3-4FFront and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-22
Front fork, checking............................... 6-27
Fuel ....................................................... 3-18
Fuel consumption, tips for reducing ........5-3
Fuel tank cap......................................... 3-18
Fuel tank overflow hose ........................ 3-20
Fuses, replacing .................................... 6-30HHandlebar switches ............................... 3-12
Hazard switch........................................ 3-13
Headlight bulb, replacing....................... 6-33
High beam indicator light .........................3-3
Horn switch ........................................... 3-13IIdentification numbers .............................9-1
Ignition circuit cut-off system ................. 3-27
Immobilizer system ................................. 3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-3LLicense plate light ................................. 6-36
Luggage strap holders .......................... 3-25MMain switch/steering lock ........................3-2 Maintenance and lubrication, periodic .... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-5
NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-3PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13SSafety information ................................... 1-1
Seat ...................................................... 3-21
Shifting .................................................... 5-3
Shift pedal ............................................. 3-14
Shock absorber assembly, adjusting .... 3-24
Sidestand .............................................. 3-26
Sidestand, checking and lubricating ..... 6-27
Spark plugs, checking ............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-28
Stop/Run/Start switch ........................... 3-13
Storage ................................................... 7-3
Storage compartment ........................... 3-22
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking............ 6-15
BAE-28199-E1.book 1 ページ ２０１９年８月２３日　金曜日　午後３時５６分