2020 YAMAHA NMAX 125 maintenance

Periodic maintenance and adjustment
9-1
9
EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
WARNING
EWA15123
Turn off the engine when performing
maintenance unless otherwise
specified.
A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading to
death. See page 1-3 for more in-
formation about carbon monox-
ide.
WARNING
EWA15461
Brake discs, calipers, drums, and
linings can become very hot during
use. To avoid possible burns, let
brake components cool before
touching them.
EAU85230
Tool kitThe tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.1. Tool kit
1
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Periodic maintenance and adjustment
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9
EAU71021
TIPThe annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU71041
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel line• Check fuel hoses for cracks or
damage.
• Replace if necessary.√√√√√
2 Spark plug• Check condition.
• Adjust gap and clean.√√
•Replace.√√
3*Valve clearance• Check and adjust.√√√√
4*Fuel injection• Check engine idle speed.√√√√√√
5*Exhaust system• Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary.√√√√√
6*Evaporative emis-
sion control system• Check control system for dam-
age.
• Replace if necessary.√√
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Periodic maintenance and adjustment
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9
EAU71342
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Diagnostic system
check• Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Replace. Every 18000 km (10500 mi)
3Air filter case check
hose• Clean.√√√√√
4*V-belt case air filter
element• Clean.
• Replace if necessary.√√√√√
5*Battery• Check voltage.
• Charge if necessary.√√√√√√
6*Front brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary.√√√√√√
7*Rear brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary.√√√√√√
8*Brake hose• Check for cracks or damage.√√√√√
• Replace. Every 4 years
9*Brake fluid• Change. Every 2 years
10*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
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Periodic maintenance and adjustment
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11*Tires• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
12*Wheel bearings• Check bearing for looseness or
damage.√√√√
13*Steering bearings• Check bearing assemblies for
looseness.√√√√
• Moderately repack with lithium-
soap-based grease.√
14*Chassis fasteners• Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
15Front and rear
brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
16Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
17*Sidestand switch• Check operation and replace if
necessary.√√√√√√
18*Front fork• Check operation and for oil leak-
age.
• Replace if necessary.√√√√
19*Shock absorber as-
semblies• Check operation and for oil leak-
age.
• Replace if necessary.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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Periodic maintenance and adjustment
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9
20 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for oil
leakage.At the initial interval and when the oil change indicator flashes or
comes on.√
21*Engine oil strainer• Clean.√
22*Final transmission
oil• Check vehicle for oil leakage.√√√√√
• Change.√√√
23*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
24*V-belt• Replace. When the V-belt replacement indicator flashes or comes on
25*Front and rear
brake switches• Check operation.√√√√√√
26*Moving parts and
cables• Lubricate.√√√√√
27*Throttle grip hous-
ing and cable• Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing
and cable.√√√√√
28*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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Periodic maintenance and adjustment
9-6
9
EAU72790
TIPEngine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre-
quently when riding in unusually wet or dusty areas.
Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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Periodic maintenance and adjustment
9-7
9
EAU18773
Removing and installing pan-
elsThe panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAUN2600
Panel A
To remove the panel1. Remove the screws.2. Extend the right passenger foot-
rest, and then pull the panel out-
ward.
To install the panel
1. Place the panel in the original po-
sition, and then install the screws.2. Retract the right passenger foot-
rest to its original position.
Panel B
To remove the panel
1. Remove panel A.
2. Remove the quick fasteners and
the bolt.
1. Panel A
2. Panel B
3. Panel C
3
1
2
1. Panel A
2. Screw
1
2
1. Panel B
2. Quick fastener
1
2
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Periodic maintenance and adjustment
9-8
9 3. Remove the right floorboard mats
by pulling them up.
4. Remove the bolts and screw, then
pull the panel outward.To install the panel
1. Place the panel in the original po-
sition, and then install the bolts
and screw.
2. Place the right floorboard mats in
their original position and push
them downward to secure them.
3. Install the bolt and the quick fas-
teners.
4. Install panel A.
Panel C
To remove the panel1. Remove the windshield by remov-
ing the screws.2. Remove the panel by removing
the screws.
To install the panel
1. Place the panel in the original po-
sition, and then install the screws.
1. Bolt
2. Quick fastener
1. Floorboard mat1
2
1
1. Bolt
2. Screw
12
1. Windshield
2. Screw
1. Panel C
2. Screw
1 2
1
2 2
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