2020 YAMAHA FJR1300AS clutch

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-22
Handlebar switches.......................3-22
YCC-S system...............................3-24
Shift pedal .....................................3-25
Hand shift lever .............................3-26
Brake lever ....................................3-26
Brake pedal ...................................3-27
ABS ...............................................3-27
Traction control system.................3-28
Fuel tank cap.................................3-30
Fuel................................................3-30
Fuel tank overflow hose ................3-32
Catalytic converter ........................3-32
Seats .............................................3-33
Adjusting the rider seat height ......3-34
Storage compartment ...................3-36
Accessory box...............................3-37
Adjusting the headlight beams......3-38
Handlebar position ........................3-39
Opening and closing the cowling vents ..........................................3-39
Rear view mirrors ..........................3-41
Adjusting the front and rear suspension.................................3-41
Auxiliary DC jack ..........................3-46
Sidestand ......................................3-47
Ignition circuit cut-off system........3-47
Cornering lights .............................3-49 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine.......................... 5-2
Shifting ............................................ 5-4
Tips for reducing fuel consumption................................ 5-6
Parking ............................................ 5-6
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plugs ............. 6-10
Canister......................................... 6-11
Engine oil and oil filter cartridge ... 6-11
Why Yamalube .............................. 6-14
Final gear oil.................................. 6-15
Coolant ......................................... 6-16
Air filter element ............................ 6-18
Checking the engine idling speed......................................... 6-18
Checking the throttle grip free play ............................................ 6-19
Valve clearance ............................. 6-19
Tires .............................................. 6-20
Cast wheels .................................. 6-22
YCC-S clutch ................................ 6-23
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-24
Checking the front and rear brake pads........................................... 6-24
Checking the brake and YCC-S clutch fluid levels ....................... 6-25
Changing the brake and YCC-S clutch fluids ............................... 6-27
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Description
2-1
2
EAU63371
Left view
12
3
4
65
789101112
1. Coolant reservoir (page 6-16)
2. Accessory box (page 3-37)
3. Tool kit (page 6-2)
4. Final gear oil filler bolt (page 6-15)
5. Final gear oil drain bolt (page 6-15)
6. YCC-S clutch fluid reservoir (page 6-25)
7. Air filter element (page 6-18)
8. Shift pedal (page 3-25)
9. Engine oil filler cap (page 6-11)
10.Engine oil filter cartridge (page 6-11)
11.Engine oil level check window (page 6-11)
12.Engine oil drain bolt (page 6-11)
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Instrument and control functions
3-5
3
EAU55393Suspension system warnin g
li g ht “ ”
This warning light comes on if a prob-
lem is detected in the electronically ad-
justable suspension system.
TIP
When the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU55431Shift down in dicator li ght “ ”
This indicator light flashes when the
transmission gear is too high for the
vehicle speed.
To avoid damaging the YCC-S clutch,
the shift down indicator light flashes
when it is necessary to downshift. If
this occurs, downshift until the indica-
tor light stops flashing.
EAU55442YCC-S system warnin g lig ht “ ”
If this warning light comes on while rid-
ing, the YCC-S system may not work
correctly. If this occurs:  It may be impossible to shift out of
the gear you are in.
 The clutch may stay engaged, so
a shuddering sensation may be
felt as you come to a stop.
Stop the vehicle when it is safe to do
so, and park it away from traffic. Have
a Yamaha dealer check the YCC-S
system.
TIP
In order to be able to move the vehicle
after it has stopped, if shifting is impos-
sible using the hand shift lever and shift
pedal, proceed as follows: Place the vehicle on the centerstand,
then while rotating the rear wheel, push
the shift pedal rod and shift pedal rod
pivot forward until the transmission is
in the neutral position.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAU55452Stop mo
de in dicator li ght “ ”
This indicator light comes on when the
stop mode function is activated.
If the stop mode function fails to shift
down, the indicator light will flash.
See page 3-23 for an explanation of
the stop mode function.
EAU73121Immo bilizer system in dicator
li g ht “ ”
When the main switch is turned off and
30 seconds have passed, the indicator
light will flash steadily to indicate the
1. Shift pedal rod pivot
2. Shift pedal rod
1
2
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Instrument and control functions
3-11
3
“F” (full) towards “E” (empty) as the fuel
level decreases. When the last seg-
ment starts flashing, refuel as soon as
possible.
When the key is turned to “ON”, all dis-
play segments come on once in order
to test the electrical circuit.
TIP
If a problem is detected in the fuel me-
ter electrical circuit, the fuel meter dis-
play segments will flash repeatedly.
Have a Yamaha dealer check the vehi-
cle.
Eco in
dicator
This indicator comes on when the vehi-
cle is being operated in an environ-
mentally friendly, fuel-efficient manner.
The indicator goes off when the vehicle
is stopped.
TIP
Consider the following tips to reduce
fuel consumption:  Avoid high engine speeds during
acceleration.
 Travel at a constant speed.
 Select the transmission gear that
is appropriate for the vehicle
speed.
Transmission gear display
This display shows the selected gear.
The neutral position is indicated
by “ ” and by the neutral indicator
light “ ”.
To avoid damaging the YCC-S clutch,
the shift down indicator light flashes
when it is necessary to downshift. If
this occurs, downshift until the display
stops flashing.
Drive mo de display
This display indicates which drive
mode has been selected: Touring
mode “T” or sports mode “S”. For
more details on the modes and on how
to select them, see pages 3-22 and
3-23.
1. Eco indicator “ECO”
GEAR
NA.TEMP
C.TEMP
1
1. Shift down indicator light “ ”
2. Neutral indicator light “ ”
3. Transmission gear display
1. Drive mode display
GEARN25A.TEMP ˚C
LoC.TEMP˚C
0:06TIME TRIP
213
GEAR
NA.TEMP
C.TEMP
1
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Instrument and control functions
3-24
3 Using this switch changes the drive
mode to touring mode “T” or sports
mode “S”.
The throttle grip must be completely
closed in order to change the drive mo-
de.
The selected mode is shown on the
drive mode display. (See page 3-11.)
The drive mode cannot be changed
while the cruise control system is oper-
ating.
EAU55492
YCC-S system
The Yamaha Chip Controlled-Shift
(YCC-S) system allows you to shift
gears without a clutch lever. Further-
more, a shift lever is equipped on the
handlebar, allowing you to shift gears
with either the foot-operated shift ped-
al or the hand-operated shift lever.
When the engine is running and the
shift pedal or the shift lever is moved,
an electronic signal is sent to the MCU
which disengages the clutch, the ECU
adjusts the throttle valve, the gear shift
is made, and then the clutch is re-en-
gaged.
This is not an automatic transmission,
only the clutch system is automatic.
Gear shifts must still be made by the
rider.
TIP

Optimal clutch engagement is cal-
culated by the MCU according to
engine speed, vehicle speed, and
other factors.
 See also Stop mode switch (page
3-23) and Shifting (page 5-4) for
more information.
 MCU: motor control unit
 ECU: engine control unit
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For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 3-30,
3-32
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Final gear oil • Check vehicle for oil leakage. 6-15
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 6-16
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23,
6-25
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Operation and important ri din g points
5-2
5

If any en gine trou ble shoul d oc-
cur during the en gine break-in
perio d, imme diately have a
Yamaha dealer check the vehi-
cle.
EAU86590
Startin g the en gine
The ignition circuit cut-off system will
enable starting when:
 the transmission is in the neutral
position or
 the transmission is in gear, the
sidestand is up, and the clutch le-
ver is pulled.
To start the engine
1. Turn the main switch on and set the engine stop switch to the run
position.
2. Confirm the indicator and warning light(s) come on for a few sec-
onds, and the go off. (See page
3-3.)
TIP
Do not start the engine if the en-
gine trouble warning light or the oil
level warning light remains on.
 The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.
3. Shift the transmission into the
neutral position.
4. Start the engine by pushing the start switch.
5. Release the start switch when the engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
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Operation and important ri din g points
5-4
5
EAU55482
Shiftin g
Shifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gears can be shifted using either
the shift pedal or the hand shift lever.
Refer to page 3-24 for an explanation
of the YCC-S system, to page 3-25 for
the shift pedal operation, and to page
3-26 for the hand shift lever operation.
The gear positions are shown in the il-
lustration.
TIP
To shift the transmission into the
neutral position, press the shift
pedal down repeatedly, or push the “ ” side of the hand shift lever
repeatedly until the neutral indica-
tor light comes on.
 When shifting from neutral to 1st
gear, the engine speed must be
lower than approximately 1300
r/min and the sidestand must be
up.
 Shifting up is impossible if the en-
gine speed is too low.
 Shifting down is impossible if the
engine speed is too high.
 To avoid damaging the YCC-S
clutch, the shift down indicator
light flashes when it is necessary
to downshift. If this occurs, down-
shift until the indicator light stops
flashing.
 When the stop mode function is
activated, the transmission auto-
matically shifts down when com-
ing to a stop.
NOTICE
ECA17951
Even with the transmission in the
neutral position, d o not coast for
lon g period s of time with the eng ine
off, an d d o not tow the vehicle for
lon g d istances. The transmission is
properly lu bricated only when the
en gine is runnin g. Ina dequate lu bri-
cation may d amage the transmis-
sion.
EAU73230To start out an d accelerate
1. Shift the transmission into first gear. The neutral indicator light
should go out.
2. Open the throttle gradually.
1. Gear positions
2. Shift pedal
1. Gear positions
2. Hand shift lever
2
1
2
N
1
1
2
3456
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