Washing the vehicle with a high-pressure cleaner
I""""'T'n First read and observe the Introductory L.-lo:oJ.I information and safety warnings & on page 380.
Follow the instructions provided by the manufactur-er when cleaning your vehicle using a high-pres-sure cleaner. This applies in particular to the pres-sure and the spraying distance=>&.
Maintain sufficient distance to soft materials such as rubber hoses, insulation, and the ParkPilot sen-sors. The ParkPilot sensors are located in the front bumper, and in some cases also in the rear bump-er =>
A WARNING
The incorrect use of a high-pressure cleaner can cause visible and invisible long-term damage to tyres and other materials. This can cause accidents and serious injuries.
• Maintain sufficient distance between the washer jet and the tyres.
• Never clean the tyres with concentrated jet nozzles (dirt blasters). The tyres may incur visible and invisible damage even if cleaned briefly with the spray at a distance.
A WARNING
After the car has been washed, the braking effect could set in later than normal and ex-tend the braking distance as the brake discs and brake pads will be wet, or iced up in win-ter.
• You can "dry and de-ice" the brakes by performing careful braking manoeuvres. Make sure that you do not endanger any oth-er road users or violate any legal regulations when doing so.
CD
• The water may be no warmer than +so·c (+140.FJ.
• Do not wash the vehicle In direct sunlight In order to avoid damage to the vehicle palntwork.
• The ParkPilot sensors In the bumpers must be kept clean and free of Ice. When cleaning with pressure hoses or steam cleaners, the sensors should only be sprayed briefly and the steam/hose nozzle must be kept more than 10 cm away.
• Do not clean windows that are iced over or covered In snow with a high-pressure cleaner.
• Washing the vehicle in cold weather: If the vehicle is rinsed with a hose, do not direct the water Into the lock cylinders or the gaps round the doors, boot, or bonnet. The locks and seals could freeze.
I""""'T'n First read and observe the introductory L.-lo:oJ.I information and safety warnings & on page 380.
Cleaning windows and exterior mirrors
Moisten the windows and exterior mirrors with commercially available, alcohol-based glass clean-er.
382 Cleaning and maintenance
Dry the glass surfaces with a clean chamois leath-er or a lint-free cloth. Chamois leathers that have been used on painted surfaces are not suitable for use on glass surfaces. They will be soiled with wax deposits which could smear the surfaces.
Use window cleaner or a silicone remover to clean off rubber, oil, grease and silicone deposits =>
vehicle at moderate speeds in order to reduce en-gine wear and to increase the mileage that the en-gine can cover. Do not drive at engine speeds that are too low. Always shift down gear if the engine is not running smoothly. The following applies up to 1,000 kilometres:
• Do not depress the accelerator fully.
• Do not drive the vehicle at more than 2/3 of the top engine speed.
• Do not drive with a trailer attached.
Accessories and replacement parts
r-1'11 First read and observe the introductory l-J,:::JJ information and safety warnings & on page 394.
Volkswagen Commercial Vehicles recommends that you seek advice from a Volkswagen Commer-cial Vehicles dealership before purchasing acces-sories, spare parts or service fluids. For example, if the vehicle is to be retrofitted with accessories or if parts have to be renewed. Volkswagen Commer-cial Vehicle dealerships can recommend accesso-ries, parts and service fluids which are suitable for your requirements. They can also answer any questions you might have regarding official regula-tions.
Volkswagen Commercial Vehicles recommends you use only approved Volkswagen accessories and Volkswagen Genuine Parts®. These parts and accessories have been specially tested by Volkswagen Commercial Vehicles for suitability, re-liability and safety. A Volkswagen Commercial Ve-hicles dealership is also qualified for correct instal-lation.
Although the market is constantly scrutinised, Volkswagen Commercial Vehicles cannot assume responsibility for the reliability, safety and suitability of products Volkswagen Commercial Vehicles has not approved. Volkswagen Commercial Vehi-cles can therefore assume no responsibility for these parts, even if they have been approved by an official testing agency or are covered by an offi-cial approval certificate.
Service fluids and consumables
r-1'11 First read and observe the introductory l-J,:::JJ information and safety warnings & on page 394.
From 1,000 to 1,500 kilometres, gradually in-crease driving performance to top speed and high-est engine speed.
Running in new tyres and brake pads
• New wheels and tyres =>page 367
• Information on the brakes =>page 272
r:lib If the engine is run in gently, the life of the en-W gine will be increased and its oil consumption
Any retro-fitted equipment which has a direct ef-fect on the vehicle and/or the way it is driven must be approved by Volkswagen Commercial Vehicles for use in your vehicle and bear the e mark (the European Union's authorization symbol). These devices include cruise control systems or an elec-tronically controlled suspension.
Any additional electrical components fitted that do not serve to control the vehicle itself must bear the
Incorrectly performed repairs or modifica-tions to your vehicle can impair the effective-ness of the airbags, cause faults, accidents and fatal injury.
• Never secure or mount objects such as drink holders, telephone holders either on or next to the airbag covers or within the de-ployment zone of the airbag.
• Objects either on or next to the airbag module covers or are in the deployment zone of the airbags can cause serious or even fatal injuries should the airbags be activated.
All service fluids and consumables, e.g. toothed belts, tyres, coolant, engine oil, spark plugs and vehicle batteries, are being constantly developed. For this reason, service fluids and consumables
Vehicle care and maintenance I 395
A WARNING
Using unsuitable hubcaps, or fitting them in-correctly, can cause accidents and serious injuries.
• Incorrectly fitted hubcaps can become loose while the vehicle is in motion and en-danger other road users.
• Do not use damaged hubcaps.
Centre cover
Fig. 294 Removing the centre covers by pulling.
418 I If and when
A WARNING (Continued)
• Make sure that the airflow to cool the brakes is never restricted or reduced. This al-so applies if hubcaps are retrofitted. If the air-flow is not sufficient, the braking distance could Increase significantly.
CD
• Remove the hubcaps carefully and fit them again properly so as to avoid damage to the ve-hicle.
• Volkswagen Commercial Vehicles recom-mends driving only with fitted cover caps, cen-tre covers or wheel covers. If cover caps, cen-tre covers or wheel covers are not fitted for long periods the wheel hubs and bearings can be damaged. <1
l"'""f'n First read and observe the introductory L-l=JI information and safety warnings & on page 417.
To remove, take the wire hook from the vehicle tool kit. and insert it into a hole in the cover =>Fig. 294. Then, pull the cover off in direction of arrow.
To replace, press the centre cover against the rim until you feel it engage.
CD
• Take care when driving In car parks with protruding kerbstones or bollards. Objects that protrude from the ground can damage the bumper and other components when parking the vehicle.
Petrol engines
CD
• Drive carefully through dips in the road, over driveways, ramps, kerbstones and other objects. Low-lying vehicle components such as the bumper, spoiler and parts of the running gear, engine or exhaust system could be dam-aged.
110 kW, 4-cylinder TSI®, emission standard EUG1)
Power output 110 kW at 3,750-6,000 rpm
Engine code CJKB
Capacity 1,984 ccm
Injection technology rs1®
Maximum torque 280 Nm at 1,500-3,750 rpm
Gearbox MGS
Maximum speed Normal roof km/h 1828)
Pop-up roof km/h 1798)
Kerb weight Multivan kg 2,007-2,537
California kg 1,719-2,102
Gross vehicle weight rating kg 3,000-3,080
Gross axle weight rat-Multivan kg 1,610-1,680
ing, front California kg 1,610
Gross axle weight rat-Multivan kg 1,515 -1,600
ing, rear California kg 1,550 1,575
Maximum trailer weight, trailer with sep-arate brakes kg 2,500 gradients up to 12%
Maximum trailer weight, trailer with no kg 750 separate brakes
Maximum permitted gross combination kg 5,200 weight
•> Maximum speed IS reached in 5th gear.
I) The emissions class of this engine can also be EU2, EU3, EU4 or EUS in some regions.
Technical data 453
150 kW, 4-cylinder TSI®, emission standard EU61)
Power output 150 kW at 4,200-6,000 rpm
Engine code CJKA
Capacity 1,984 ccm
Injection technology TSI®
Maximum torque 350 Nm at 1 ,500-4,000 rpm
Gearbox DSG®r 4MOTION
Maximum speed Normal roof km/h 2028> 1988>
Pop-up roof km/h 1988> 1948>
Multivan, Busi-kg 2,053-2,598 Kerb weight ne ss
California kg 2,335-2,758
Gross vehicle weight kg 3,000 -3,080 rating
Gross axle weight rat-Multivan, Busi-kg 1,610-1,680 ness ing, front California kg 1,610
Gross axle weight rat-Multivan, Busi-kg 1,515-1,600 ness ing, rear California kg 1,550-1,575
Maximum trailer weight, trailer with sep-arate brakes kg 2,500 gradients up to 12%
Maximum trailer weight, trailer with no kg 750 separate brakes
Maximum permitted gross combination kg 5,300 weight
•> Maximum speed is reached in 6th gear.
1> The emission standard of this engine can also be EU2, EU3, EU4 or EU5 in some regions.
4541 Technical data
Diesel engines
62 kW, 4-cylinder TDI®, emission standard EU51l
Power output 62 kW at 3,500 rpm
Engine code CAAA
Capacity 1,968 ccm
Injection technology TO I®
Maximum torque 250 Nm at 1 ,250 -2,500 rpm
Gearbox MGS
Maximum speed km/h 146a)
Kerb weight kg 1,946-2,530
Gross vehicle weight rating I kg 3,000 I 3,080
Gross axle weight rat-kg 1,610 ing, front
Gross axle weight rat-kg 1,515-1,575 ing, rear
Trailer load, braked kg 2,200 gradients up to 12%
Trailer without brakes kg 750
Maximum permitted gross combination kg 4,800 weight
•l Maximum speed is reached 1n 5th gear.
Power output 62 kW at 2,750-3,250 rpm
Engine code CXGA
Capacity 1,968 ccm
Injection technology TDI®
Maximum torque 220 Nm at 1,250-2,500 rpm
Gearbox MGS
Normal roof km/h 146a) Maximum speed Pop-up roof km/h 143a)
Multivan, Busi-kg 1,946-2,530 Kerb weight ne ss
California kg 2,274-2,557
Gross vehicle weight rating kg 3,000 /3,080
Gross axle weight rat-Multivan, Busi-kg 1,610 ne ss ing, front California kg 1,550
Gross axle weight rat-Multivan, Busi-kg 1,515-1,575 ne ss ing, rear California kg 1,550
11 The emissions class of this engine can also be EU3 or EU4 in some regions.
Technical data 455
Maximum trailer weight, trailer with sep-arate brakes kg 2,200 gradients up to 12%
Maximum trailer weight, trailer with no kg 750 separate brakes
Maximum permitted gross combination kg 4,800 weight
a) Maximum speed is reached in 5th gear.
75 kW, 4-cylinder TDI®, emission standard EUS1l
Power output 75 kW at 3,500 rpm
Engine code CAAB
Capacity 1,968 ccm
Injection technology TDI®
Maximum torque 250 Nm at 1,500-2,500 rpm
Gearbox MGS
Normal roof kmlh 157a) Maximum speed Pop-up roof km/h 154a)
Multivan, Busi-kg 1,976-2,034 Kerb weight ne ss
California kg 2,231 -2,649
Gross vehicle weight Multivan, Busi-kg 3,000 I 3,060 ne ss rating California kg 3,000-3,080
Gross axle weight rat-Multivan, Busi-kg 1,610-1,680 ne ss ing, front California kg 1,550-1,61 0
Gross axle weight rat-Multivan, Busi-kg 1,515-1,600 ne ss ing, rear California kg 1,550 -1,575
Maximum trailer weight, trailer with sep-arate brakes kg 2,200 gradients up to 12%
Maximum trailer weight, trailer with no kg 750 separate brakes
Maximum permitted gross combination kg 4,900 weight
•> Maximum speed is reached in 5th gear.
Technical data 457