2020 Hyundai Tucson check engine

7-22
Maintenance
Normal Maintenance Schedule (Diesel Engine [2.0 TCI])
Months1224364860728496
Km x 1,000153045607590105120
Drive belts *1At first, inspect at 90,000 km or 48 months,
after that, every 30,000 km or 24 months
Engine oil and engine oil filter *2 *3RRRRRRRR
Vapour hose and fuel filler capII
Air cleaner filter IIRIIRII
Fuel lines, hoses and connectionsIIII
Fuel filter cartridge *4RR
Cooling system
Inspect coolant level and for leaks every day
At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*2: Check the engine oil level for leaks every 500 km or before starting a long trip.
*3 : The engine oil level should be checked regularly and maintained properly. Operating with an insufficient amount of oil can dam-
age the engine, and such damage is not covered by warranty.
*
4: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. If there are some important matters
like fuel flow restriction, surging, loss of power, hard starting problem etc., replace the fuel filter immediately regardless of main-
tenance schedule. We recommend that you consult an authorised HYUNDAI dealer for details.
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-24
Maintenance
Normal Maintenance Schedule (Diesel Engine [2.0 TCI]) (Cont.)
Months1224364860728496
Km x 1,000153045607590105120
Front suspension ball jointsIIIIIIII
Air conditioner refrigerant
(if equipped)IIIIIIII
Air conditioner compressor
(if equipped)IIIIIIII
Climate control air filter
(if equipped)IIIIIIII
Manual transmission fluid *7II
Automatic tansmission fluidNo check, No service required
Transfer case oil (4WD) *7II
Rear differential oil (4WD) *7II
Propeller shaft (if equipped) IIII
Exhaust systemIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
7: Manual transmission fluid,Transfer case oil and Rear differential oil should be changed anytime they have been submerged in
water.
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-27
7
Maintenance
E EX
XP
PL
LA
AN
NA
AT
TI
IO
ON
N
O
OF
F
S
SC
CH
HE
ED
DU
UL
LE
ED
D
M
MA
AI
IN
NT
TE
EN
NA
AN
NC
CE
E
I
IT
TE
EM
MS
S
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause hard
starting. When a considerable
amount of foreign substances are
accumulate in the fuel tank, the fuel
filter should be replaced.
Upon installing a new fuel filter, oper-
ate the diesel engine for several min-
utes, and check the connections for
any leakages. We recommend that
you have the fuel filter replaced by an
authorised HYUNDAI dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connections be
replaced by an authorised HYUNDAI
dealer. When you are inspecting the
drive belt, place the ignition
switch to the LOCK/OFF or ACC
position.
CAUTION
Diesel Only
Never manipulate or modify the
injection system whilst running
the diesel engine or within 30
seconds after turning the diesel
engine OFF. The high-pressure
pump, high-pressure pipes, rail,
and injectors are still subject to
the high pressure right after
stopping the diesel engine.
When the fuel leakage vents
out, it may cause serious body
injury. Any people, who are
implemented with the artificial
cardiac pacemaker, should
remain away from the ECU or
the wiring harness by at least 30
cm whilst running the diesel
engine. The high currents of the
common rail system produce a
considerable amount of mag-
netic fields.
WARNING

7-28
Maintenance
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapour hose or fuel filler cap is cor-
rectly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
We recommend that the air cleaner
filter be replaced by an authorised
HYUNDAI dealer.
Spark plugs (For petrol
Engine)
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (For petrol
Engine)
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. We recommend that the system
be serviced by an authorised
HYUNDAI dealer.
Cooling system
Check the cooling system parts,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Do not disconnect and inspect
spark plugs when the engine is
hot. You may burn yourself.
WARNING

7-30
Maintenance
Brake pads, calipers and
rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant/
compressor
Check the air conditioning lines and
connections for leakage and dam-
age.

7-31
7
Maintenance
E EN
NG
GI
IN
NE
E
O
OI
IL
L
Checking the engine oil level
(Petrol engine)
1. Be sure the vehicle is on level
ground.2. Start the engine and allow it to
reach normal operating tempera-
ture.
3. Turn the engine off and wait for a
few minutes (about 5 minutes) for
the oil to return to the oil pan.
4. Pull the dipstick out, wipe it clean,
and re-insert it fully.
5. Pull the dipstick out again and
check the level. The level should
be between F and L.
OTLE075007
■1.6 T-GDI
OTLA075003
■2.0 GDIRadiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may
be hot enough to burn you.
WARNING
Do not overfill the engine oil.
It may damage the engine.
Do not spill engine oil, when
adding or changing engine
oil. If you drop the engine oil
on the engine compartment,
wipe it off immediately.
When you wipe the oil level
gauge, you should wipe it with
a clean cloth. When mixed
with debris, it can cause
engine damage.
CAUTION

If it is near or at L, add enough oil to
bring the level to F.Do not overfill.
Use a funnel to help prevent oil
from being spilled on engine com-
ponents.
Use only the specified engine oil.
(Refer to “Recommended lubricants
and capacities” in chapter 8.)Checking the engine oil level
(Diesel engine)
7-32
Maintenance
OTLE075006
■1.6 T-GDI
OTLA075006
■2.0 GDI
OTLE078004
■2.0 TCI
FigureRequired action
Range
(A)Recommend to contact an autho-
rised HYUNDAI dealer.
Range
(B)Do not refill engine oil.
Range
(C)Normal.
You may add engine oil as long as
the oil level does not go above the
C range.
Range
(D)You must add oil and make sure
that the oil level is in the C Range.

1. Be sure the vehicle is on level
ground.
2. Start the engine and allow it to
reach normal operating tempera-
ture.
3. Turn the engine off and wait for a
few minutes (about 5 minutes) for
the oil to return to the oil pan.
4. Pull the dipstick out, wipe it clean,
and re-insert it fully.
5. Pull the dipstick out again and
check the level.
6. The level should be in the C range.
If the level is in the D range, add
enough engine oil to bring the
level up to the C range.If it is near or within D range, add
enough oil to bring the level into the
C range.Do not overfill.
Use only the specified engine oil.
(Refer to “Recommended lubricants
and capacities” in chapter 8.)
7-33
7
Maintenance
Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may
be hot enough to burn you.
WARNING
Do not spill engine oil, when
adding or changing engine
oil. If you drop the engine oil
on the engine compartment,
wipe it off immediately.
When you wipe the oil level
gauge, you should wipe it with
a clean cloth. When mixed
with debris, it can cause
engine damage.
CAUTIONOTLE078005
■2.0 TCI