Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Introduction 9
1. Air Flow Direction ControlLever. See Air Vents0124.
2. Combination Light Control Switch. See Exterior Lamp
Controls 080.
Cruise Control Set Switch/
Resume Switch. See Cruise
Control 0214.
3. Windshield Wiper and Windshield Washer Switch.
See Windshield Wiper/Washer
0 54.
Exhaust Brake Switch. See
Exhaust Brake 0213.
4. Heater and Manual Air Conditioner. See Climate
Control Systems 0121.
5. Radio with CD/USB/Bluetooth. See AM-FM Radio 085.
6. Small Article Storage Pocket. See Instrument Panel Storage
0 43.
7. Windshield Washer Fluid Tank. See Washer Fluid 0252.
8. Glove Compartment. See Glove Box 043. 9. Relay Box. See
Electrical
System Overload 0277.
10. Cupholders 044.
11. Hook. See Shopping Bag
Hooks 045.
12. Card Holder. See Instrument
Panel Storage 043.
13. Accessory Power Outlet. See Power Outlets 055.
14. Accessory Power Outlet. See Power Outlets 055.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
10 Introduction
Instrument Panel Overview (Driver Side)
1. Instrument Panel Light LevelControl. See Instrument Panel
Illumination Control 083.
2. Power Take Off (PTO) Main Switch. See Power Take-Off
(PTO) 0227.
3. Power Take Off (PTO) Engine Speed Control Switch. See
Power Take-Off (PTO) 0227. 4. Rear Body Interior Light
Switch. See Cargo Lamp 084.
5. Instruments, Warning Lights and Indicator Lights. See
Instrument Cluster 057.
6. Horn Button. See Horn053. 7. Rear Power Window Lock
Switch. See Power Windows
0 23.
8. Outside Rearview Mirror Heater Switch. See Heated
Mirrors 022.
9. Cruise Control Main Switch. See Cruise Control 0214.
10. Hazard Warning Flasher Switch. See Hazard Warning
Flashers 082.
11. Rear Power Window Switch. SeePower Windows 023.
12. Diesel Particulate Filter (DPF) Switch. See Diesel Particulate
Filter 0171.
13. Odometer Check Switch. See Odometer 058.
Engine Oil Level Check Switch.
See Engine Oil 0235.
14. Door Lock Switch. See Power
Door Locks 021.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
52 Instruments and Controls
Instruments and
Controls
Controls
Steering Wheel Adjustment . . . . 53
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Windshield Wiper/Washer . . . . . . 54
Power Outlets . . . . . . . . . . . . . . . . . 55
Warning Lights, Gauges, and
Indicators
Warning Lights, Gauges, andIndicators . . . . . . . . . . . . . . . . . . . . 56
Instrument Cluster . . . . . . . . . . . . . 57
Speedometer . . . . . . . . . . . . . . . . . . 58
Odometer . . . . . . . . . . . . . . . . . . . . . . 58
Trip Odometer . . . . . . . . . . . . . . . . . 58
Tachometer . . . . . . . . . . . . . . . . . . . . 59
Fuel Gauge . . . . . . . . . . . . . . . . . . . . 59
Engine Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . 60
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . 60
Seat Belt Reminders . . . . . . . . . . . 60
Battery Warning Light . . . . . . . . . . 61
Malfunction Indicator Lamp (Check Engine Light) . . . . . . . . . 61
Service Vehicle Soon Light . . . . 62 Brake System Warning Light
(Parking Brake Light) . . . . . . . . . 62
Antilock Brake System (ABS) Warning Light . . . . . . . . . . . . . . . . 64
Exhaust Brake Light . . . . . . . . . . . 65
Service Transmission Warning
Light . . . . . . . . . . . . . . . . . . . . . . . . . 65
Automatic Transmission Fluid Temperature Warning Light . . . 66
Overdrive Off Light . . . . . . . . . . . . . 66
Wait-to-Start Light . . . . . . . . . . . . . 67
Engine Oil Pressure Light . . . . . . 67
Engine Oil Level Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . 67
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . 68
Engine Shutdown Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . 68
Idle Shutdown Light . . . . . . . . . . . . 68
Reduced Engine Power Light . . . . . . . . . . . . . . . . . . . . . . . . . 69
High-Beam On Light . . . . . . . . . . . 69
Daytime Running Lamps (DRL) Indicator Light . . . . . . . . . . . . . . . . 69
Cruise Control Light . . . . . . . . . . . 70
Information Displays
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . 70
Vehicle Messages
Vehicle Messages . . . . . . . . . . . . . 74
Warning Buzzers . . . . . . . . . . . . . . 79
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
70 Instruments and Controls
Cruise Control Light
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started.
For vehicles with cruise control, this
light comes on when cruise control
is turned on.
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started.
This light comes on when the
vehicle enters the cruise control
mode after the cruise control set
switch is operated to set the vehicle
speed.
SeeCruise Control 0214.
Information Displays
Driver Information
Center (DIC)
The DIC display is in the center of
the instrument cluster. The displays
show the status of many vehicle
systems. There are three parts to
the DIC display:
1. DIC menu items and warning lights and messages (includes
operation related information,
diesel particulate filter (DPF)
status, maintenance data, and
errors)
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
128 Driving and Operating
Driving and
Operating
Driving Information
Driver Behavior . . . . . . . . . . . . . . . 129
Driving for Better FuelEconomy . . . . . . . . . . . . . . . . . . . . 129
Distracted Driving . . . . . . . . . . . . 130
Control of a Vehicle . . . . . . . . . . . 130
Braking . . . . . . . . . . . . . . . . . . . . . . . 134
Steering . . . . . . . . . . . . . . . . . . . . . . 140
Driving on Wet Roads . . . . . . . . 140
Hill and Mountain Roads . . . . . 141
Winter Driving . . . . . . . . . . . . . . . . 142
If the Vehicle Is Stuck . . . . . . . . 144
Emergencies (Troubleshooting) . . . . . . . . . . . 145
Emergencies (Disabled Vehicle) . . . . . . . . . . . . . . . . . . . . . 155
Starting and Operating
New Vehicle Break-In . . . . . . . . . 156
Pedals . . . . . . . . . . . . . . . . . . . . . . . . 157
Ignition Positions . . . . . . . . . . . . . 157
Starting and Stopping theVehicle . . . . . . . . . . . . . . . . . . . . . . 159
Operating Temperature . . . . . . . 162
Winter Cover . . . . . . . . . . . . . . . . . 163 Engine Heater . . . . . . . . . . . . . . . . 163
Engine Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 164
Idle Shutdown . . . . . . . . . . . . . . . . 164
High Idle System . . . . . . . . . . . . . 165
Engine Checks Before Operating . . . . . . . . . . . . . . . . . . . 166
Parking over Things That Burn . . . . . . . . . . . . . . . . . . . 167
Engine Exhaust
Engine Exhaust . . . . . . . . . . . . . . 168
Running the Vehicle WhileParked . . . . . . . . . . . . . . . . . . . . . . 170
Diesel Particulate Filter
Diesel Particulate Filter . . . . . . . 171
Diesel Exhaust Fluid
Diesel Exhaust Fluid . . . . . . . . . . 180
Automatic Transmission
Automatic Transmission . . . . . . 196
Selector Lever . . . . . . . . . . . . . . . . 205
Overdrive Off . . . . . . . . . . . . . . . . . 206
Brakes
Antilock BrakeSystem (ABS) . . . . . . . . . . . . . . . 207
Parking Brake . . . . . . . . . . . . . . . . 211
Exhaust Brake . . . . . . . . . . . . . . . . 213
Cruise Control
Cruise Control . . . . . . . . . . . . . . . . 214
Fuel
Fuel for Diesel Engines . . . . . . . 218
Biodiesel . . . . . . . . . . . . . . . . . . . . . 219
Cold Weather Operation . . . . . . 221
Water in Fuel . . . . . . . . . . . . . . . . . 221
Running Out of Fuel . . . . . . . . . . 224
Filling the Tank . . . . . . . . . . . . . . . 225
Conversions and Add-Ons
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . . 227
Power Take-Off (PTO) . . . . . . . . 227
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 165
If the idling stop function does not
initiate, a transmission related
problem may have occurred. Please
contact your dealer. (There is a
Diagnostic Trouble Code (DTC) that
inhibits the idling stop function when
the Service Transmission Warning
Light is not illuminated).
High Idle System
Use high idle mode to increase
engine idle speed to 1,200 r/min
when the vehicle is stationary.
Activating High Idle Mode
Follow the below procedure to
activate the high idle mode:1. Set the parking brake.
2. Set the selector lever in P (Park) or N (Neutral) position.
3. Do not press the brake pedal. 4. Press the cruise control main
switch to set it to ON. At this
time, the operation indicating
light will turn to green.
5. Turn and hold the cruise control set switch in the SET
position. After approximately
3 seconds the cruise control
set indicator light will begin to
flash slowly and the engine idle
will increase to 1,200 r/min.
Canceling High Idle Mode
Any of the following actions will
cancel high idle mode.
. The cruise control main switch is
set to OFF.
. The brake pedal is pressed.
. The parking brake is released.
. The selector lever is moved from
P (Park) or N (Neutral) position.
. The accelerator pedal is
pressed, accelerating the engine
beyond the engine speed
threshold.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
214 Driving and Operating
Conditions for Inoperable Exhaust
Brake
Under the following conditions, the
exhaust brake does not engage
even if the exhaust brake indicator
light comes on:
.The accelerator pedal is
pressed.
. The selector lever is in the N
position.
. The vehicle is traveling at
5 km/h (3 MPH) or lower speeds.
If your vehicle is equipped with an
anti-lock brake system (ABS), the
exhaust brake may disengage
during ABS operation even when
the exhaust brake switch is in the
ON position and the exhaust brake indicator light is on. The exhaust
brake may disengage temporarily as
the vehicle passes over a bump
even when the brake pedal is not
pressed.
It is advisable to operate the
exhaust brake when descending a
slope or when stop and go driving is
involved.
The selection of transmission gears
and engine speed when operating
the brake system is important. The
exhaust brake is more effective in
the lower gears and at the higher
engine speeds. See
Exhaust Brake
Light 065.Cruise Control
The cruise control function allows
you to drive the vehicle at a
constant speed without operating
the accelerator pedal. Use this
function when the vehicle speed is
between 40 to 160 km/h (25 to 100
MPH). This function should only be
used when driving without frequent
starts and stops.
{Warning
Cruise control can be dangerous
where you cannot drive safely at
a steady speed. Do not use
cruise control on winding roads or
in heavy traffic. You and others
could be seriously injured.
Cruise control can be dangerous
on slippery roads. On such roads,
fast changes in tire traction can
cause needless wheel spinning,
and you could lose control. Do
not use cruise control on slippery
roads. You and others could be
seriously injured.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 215
1. Press the cruise control mainswitch to turn it on.
At this time, the cruise main
indicator light comes on
simultaneously.
2. Use the accelerator pedal toadjust the vehicle to the
desired speed. Upon reaching
the desired speed, turn the
cruise control set switch. The
vehicle speed at the moment
you operate the switch is set in
the system, enabling you to
drive with the set speed
automatically maintained
without using the accelerator
pedal.
At the same time the cruise set
indicator light comes on.
Accelerating during Cruise
Control Driving
If you want to accelerate temporarily
to pass another vehicle while driving
using the cruise control, press the
accelerator pedal. When you
release the accelerator pedal, the
speed returns to the original set
vehicle speed.