Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 337
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0168).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 339
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Automatic Transmission Automatic Transmission Fluid (GM Part No. 19354076).
Battery Terminals Petroleum Jelly (outer surfaces)
Brake Fluid DOT 3 Hydraulic Brake Fluid (GM Part No. 19353126).
Cab-Door Hinges and Latches
Lubricant Multi-Purpose Lubricant, Superlube (GM Part No. 12346241) or equivalent
containing zinc oxide.
Chassis Lubricant Chassis Lubricant (GM Part No. 12377985) or high temperature equivalent.
Diesel Exhaust Fluid (DEF) Diesel Exhaust Fluid (GM Part No. 19353126) or diesel exhaust fluid that meets ISO 22241-1 or displays the API Diesel Exhaust Fluid
Certification Mark.
Driveshaft Center Bearing, Wheel
Hub Bearing Lubricant NLGI #2 or #3
Driveshaft, Universal Joints and
Sliding Sleeve Lubricant NLGI #1 or #2 multi-purpose type grease
Engine Coolant 50/50 mixture of clean, drinkable water and GM extended life coolant. (GM Part No. 12378560) SeeEngine Coolant0243.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
340 Service and Maintenance
UsageFluid/Lubricant
Engine Oil Engine oils with the letters CK-4 are required for your vehicle. The CK-4
designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CK-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, see Engine Oil0235.
Hydraulic Brake Booster (If
Equipped) DEXRON
®-VI Automatic Transmission Fluid.
Power Steerig Fluid DEXRON
®-VI Automatic Transmission Fluid.
Rear Axle Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5
Rear Axle
(Limited slip differential (LSD)) Multi purpose gear oil SAE80W-90 GL-5, SAE90 GL-5 for limited slip
differential together with limited slip differential lubricant additive (GM
Part No. 88900330) or equivalent.
Windshield Washer Solvent Automotive windshield washer fluid that meets regional freeze protection
requirements.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
354 Technical Data
Parking Brake
Lever effective stroke (Under pull force of approx. 147 N (15 kg/33 lb) 6–8 notches
Electrical System
Battery type [BCI size] (RC-CCA) x No. of units 31T (160–950) x 2
*7
Starter
12 V/3.0 kw
Alternator 12 V/140 amp
Tightening Torque
Oil pan drain plug 83.3Y(8.5 kgf m/61.0 lb ft)
Oil filter drain plug —
Oil filter —
Oil filter cartridge 63.7Y(6.5 kgf m/47.0 lb ft)
Remarks:
*1see Engine Oil 0235.
Remarks:*2see Engine Coolant 0243.
Remarks:*3see Automatic Transmission Fluid 0241.
Remarks:*4see Rear Axle (Gear Oil Viscosity Chart) 0261 or
Rear Axle (Oil Level Check) 0262.
Remarks:
*5only for vehicles equipped with optional limited slip differential.
Remarks:*6The fuel tank capacity is stated on a metal plate attached to the fuel tank body. Only fill the tank to
95 percent of its capacity; this allows room for the expansion of the fuel.
Remarks:
*7larger capacity batteries 31 (180-930) × 2 can also be used. However, do not mix batteries of different
types and from different makers.
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 365
IndexA
Accessories andModifications . . . . . . . . . . . . . . . . . . 230
Add-On Electrical Equipment . . . 227
Additional Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . 336
Adjustments Seat, Initial Drive . . . . . . . . . . . . . . . 26
Agreements Trademarks and License . . . . . .119
Air Cleaner/Filter, Engine . . . . . . . 243
Air Conditioning . . . . . . . . . . . . . . . . 121
Air Filter, Passenger Compartment . . . . . . . . . . . . . . . . . 125
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 124
AM-FM Radio . . . . . . . . . . . . . . . . . . . . 85
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . . . 90
Antilock Brake System (ABS) . . . 207
Warning Light . . . . . . . . . . . . . . . . . . . 64
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . 307
Interior . . . . . . . . . . . . . . . . . . . . . . . . 313
Assistance Program,
Roadside . . . . . . . . . . . . . . . . . . . . . . 358
Audio Bluetooth . . . . . . . . . . . . . . . . . . . . . 108 Audio Players
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Automatic Transmission . . . . . . . . . . . . . . . . . 196
Transmission Fluid . . . . . . . . . . . 241
Automatic Transmission Selector Lever . . . . . . . . . . . . . . . . 205
Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 264
Automatic Transmission Fluid Temperature Warning Light . . . . . 66
Automatic Transmission Overdrive Off . . . . . . . . . . . . . . . . . . 206
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . 107
Axle, Rear . . . . . . . . . . . . . . . . . 261, 262
B
Battery - North America . . . . 259, 301
Battery Warning Light . . . . . . . . . . . . 61
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . 219
Blade Replacement, Wiper . . . . . 265
Bluetooth
Overview . . . . . . . . . . . . . . . . . . . . . . 111
Bluetooth Audio . . . . . . . . . . . . . . . . 108
Brake Exhaust . . . . . . . . . . . . . . . . . . . . . . 213
System Warning Light . . . . . . . . . . 62
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
366 Index
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 253Antilock . . . . . . . . . . . . . . . . . . . . . . . 207
Exhaust Light . . . . . . . . . . . . . . . . . . . 65
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Parking . . . . . . . . . . . . . . . . . . . . . . . .211
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 134
Break-In, New Vehicle . . . . . . . . . . 156
Bulb Replacement Headlamp Aiming . . . . . . . . . . . . . 267
Headlamps . . . . . . . . . . . . . . . . . . . 267
Headlamps and Front TurnSignal . . . . . . . . . . . . . . . . . . . . . . . 270
Interior Lamps . . . . . . . . . . . . . . . . 277
License Plate Lamps . . . . . . . . . 276
Roofmarker Lamps . . . . . . . . . . . 274
Sidemarker Lamps . . . . . . . . . . . 274
Taillamps, Turn Signal, Stoplamps, and Back-up
Lamps . . . . . . . . . . . . . . . . . . . . . . 276
Buzzers, Warning . . . . . . . . . . . . . . . . 79
C
Cab Tilting . . . . . . . . . . . . . . . . . . . . . . 233
California Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . 230 California
Proposition
65 Warning . . . . . . . . . .230, 259, 301,
Back Cover
Capacities and Specifications . . . . . . . . . . . . . . . . . 349
Carbon Monoxide
Engine Exhaust . . . . . . . . . . . . . . . 168
Winter Driving . . . . . . . . . . . . . . . . 142
Cargo Lamp . . . . . . . . . . . . . . . . . . . . . 84
Caution, Danger, and Warning . . . . 3
CD Player . . . . . . . . . . . . . . . . . . . . . . . 90
Check Engine Light (MalfunctionIndicator) . . . . . . . . . . . . . . . . . . . . . . 61
Child Restraints
Systems . . . . . . . . . . . . . . . . . . . . . . . . 39
Cleaning Exterior Care . . . . . . . . . . . . . . . . . 307
Interior Care . . . . . . . . . . . . . . . . . . 313
Climate Control Systems . . . . . . . 121
Air Conditioning . . . . . . . . . . . . . . 121
Heating . . . . . . . . . . . . . . . . . . . . . . . 121
Cluster, Instrument . . . . . . . . . . . . . . 57
Cold Weather Operation . . . . . . . . 221
Collision Damage Repair . . . . . . . 359 Compartments
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 42
Control of a Vehicle . . . . . . . . . . . . . 130
Coolant Engine . . . . . . . . . . . . . . . . . . . . . . . . 243
Engine Temperature Gauge . . . . 60
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . 121
Cornering Lamps . . . . . . . . . . . . . . . . 83
Cover
Engine . . . . . . . . . . . . . . . . . . . . . . . . 235
Covers
Winter . . . . . . . . . . . . . . . . . . . . . . . . 163
Cruise Control . . . . . . . . . . . . . . . . . . 214 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cupholders . . . . . . . . . . . . . . . . . . . . . . 44
Customer Assistance . . . . . . . . . . . 357 Offices . . . . . . . . . . . . . . . . . . . . . . . . 357
Text Telephone (TTY)Users . . . . . . . . . . . . . . . . . . . . . . . 357
Customer Information Publications Ordering
Information . . . . . . . . . . . . . . . . . . 362
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . . 356
Cybersecurity . . . . . . . . . . . . . . . . . . . 364
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 367
D
Damage Repair, Collision . . . . . . . 359
Danger, Warning, and Caution . . . . 3
Daytime Running Lamps (DRL)Indicator Light . . . . . . . . . . . . . . . . . . 69
Devices Auxiliary . . . . . . . . . . . . . . . . . . . . . . 107
Diesel Engine Engine Alarm andAutomatic Shutdown . . . . . . . . 164
Diesel Exhaust Fluid . . . . . . . . . . . . 180
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 60
Diesel Exhaust Fluid (DEF)
Warning Light . . . . . . . . . . . . . . . . . . 68
Diesel Particulate Filter . . . . . . . . . 171
Distracted Driving . . . . . . . . . . . . . . . 130
Dome Lamps . . . . . . . . . . . . . . . . . . . . 84
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power Locks . . . . . . . . . . . . . . . . . . . . 21
Drive Belt Routing, Engine . . . . . . 355
Driver Behavior . . . . . . . . . . . . . . . . . 129
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . . . 70
Driving Better Fuel Economy . . . . . . . . . 129
Emergencies . . . . . . . . . . . . 145, 155 Driving (cont'd)
Hill and Mountain Roads . . . . . . 141
If the Vehicle is Stuck . . . . . . . . . 144
Wet Roads . . . . . . . . . . . . . . . . . . . 140
Winter . . . . . . . . . . . . . . . . . . . . . . . . 142
E
Electrical Equipment,
Add-On . . . . . . . . . . . . . . . . . . . . . . . 227
Electrical System
Overload . . . . . . . . . . . . . . . . . . . . . 277
Emergencies . . . . . . . . . . . . . . 145, 155
Engine Air Cleaner/Filter . . . . . . . . . . . . . 243
Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 164
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 61
Checks Before Operating . . . . . 166
Compartment Overview . . . . . . . 234
Coolant . . . . . . . . . . . . . . . . . . . . . . . 243
Coolant Temperature Gauge . . . . 60
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 235
Drive Belt Routing . . . . . . . . . . . . 355
Exhaust . . . . . . . . . . . . . . . . . . . . . . 168
Heater . . . . . . . . . . . . . . . . . . . . . . . . 163
High Idle System . . . . . . . . . . . . . 165
Oil Pressure Light . . . . . . . . . . . . . . 67 Engine (cont'd)
Overheating . . . . . . . . . . . . . . . . . . 249
Reduced Power Light . . . . . . . . . . . 69
Running While Parked . . . . . . . . 170
Shutdown Warning Light . . . . . . . . 68
Engine Oil Level Indicator Light . . . . . . . . . . . . 67
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 218
Exhaust Brake . . . . . . . . . . . . . . . . . . 213
Exhaust Brake Light . . . . . . . . . . . . . 65
Exhaust Fluid Diesel . . . . . . . . . . . . . . . . . . . . . . . . 180
Extender, Seat Belt . . . . . . . . . . . . . . 37
Exterior Lamp Controls . . . . . . . . . . 80
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Filter, Engine Air Cleaner . . . . . . . . . . . 243
Fixed Mast Antenna . . . . . . . . . . . . . 90
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . 81
Flashers, Hazard Warning . . . . . . . 82
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 300
Fluid Automatic Transmission . . . . . . 241
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 258
Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Index 369
L
LampsCargo . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Cornering . . . . . . . . . . . . . . . . . . . . . . . 83
Dome . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Exterior Controls . . . . . . . . . . . . . . . . 80
Interior . . . . . . . . . . . . . . . . . . . . . . . . 277
License Plate . . . . . . . . . . . . . . . . . 276
Malfunction Indicator (CheckEngine) . . . . . . . . . . . . . . . . . . . . . . . 61
Roofmarker . . . . . . . . . . . . . . . . . . . 274
Sidemarker . . . . . . . . . . . . . . . . . . . 274
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lighting Illumination Control . . . . . . . . . . . . . 83
Lights Antilock Brake System(ABS) Warning . . . . . . . . . . . . . . . . 64
Automatic Transmission
Fluid Temperature . . . . . . . . . . . . . 66
Battery Warning . . . . . . . . . . . . . . . . 61
Brake System Warning . . . . . . . . . 62
Check Engine (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 61
Cruise Control . . . . . . . . . . . . . . . . . . 70
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 69
Diesel Exhaust Fluid (DEF) . . . . . 68 Lights (cont'd)
Engine Oil Level Indicator . . . . . . 67
Engine Oil Pressure . . . . . . . . . . . . 67
Engine Shutdown Warning . . . . . 68
Exhaust Brake . . . . . . . . . . . . . . . . . . 65
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 81
High-Beam On . . . . . . . . . . . . . . . . . . 69
High/Low Beam Changer . . . . . . . 81
Idle Shutdown . . . . . . . . . . . . . . . . . . 68
Overdrive Off . . . . . . . . . . . . . . . . . . . 66
Reduced Engine Power . . . . . . . . 69
Seat Belt Reminders . . . . . . . . . . . . 60
Service Transmission
Warning . . . . . . . . . . . . . . . . . . . . . . . 65
Service Vehicle Soon . . . . . . . . . . . 62
Wait to Start . . . . . . . . . . . . . . . . . . . . 67
Loading the Vehicle . . . . . . . . . . . . . . 46
Locks Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power Door . . . . . . . . . . . . . . . . . . . . . 21
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 336
Maintenance Schedule . . . . . . . . . 317 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 339
Malfunction Indicator Lamp . . . . . . 61 Messages
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 22
N
New Vehicle Break-In . . . . . . . . . . . 156
Noise Control System . . . . . . . . . . 262
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 58Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Oil
Engine . . . . . . . . . . . . . . . . . . . . . . . . 235
Pressure Light . . . . . . . . . . . . . . . . . . 67
Online Owner Center . . . . . . . . . . . 357
Operating Temperature . . . . . . . . . 162
Outlets Power . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Overdrive Off . . . . . . . . . . . . . . . . . . . 206
Overdrive Off Light . . . . . . . . . . . . . . 66
Overheating, Engine . . . . . . . . . . . . 249
Overview Instrument Panel . . . . . . . . 8, 10, 11
Owner Checks and Services . . . . 330