2019 YAMAHA YZF-R1 brake pads

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Special features ............................... 3-1
YRC (Yamaha Ride Control) .......... 3-1
Glossary ......................................... 3-4
YRC functions visual guide............. 3-5
Instrument and co ntrol functions... 4-1
Immobilizer system ..... .................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning lights ............................................ 4-5
Display ............................................ 4-8
MENU screen ............................... 4-13
Clutch lever................................... 4-26
Shift pedal..... ............................ .... 4-27
Brake lever ................................... 4-27
Brake pedal .................................. 4-28
Brake system ..... ....................... .... 4-28
Fuel tank cap ................................ 4-30
Fuel............................................... 4-31
Fuel tank overflow hose................ 4-32
Catalytic converter ........................ 4-33
Seats ............................................ 4-34
Document storage ........................ 4-35 Rear view mirrors ......................... 4-36
Adjusting the front fork ................. 4-36
Adjusting the shock absorber
assembly................................... 4-38
EXUP system ............................... 4-40
Auxiliary DC connector................. 4-41
Sidestand ..................................... 4-41
Ignition circuit cut- off system ........ 4-42
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Tips for reducing fuel consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Periodic maintenance and
adjustment ....................................... 7-1
Tool kit............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system ............. 7-3
General maintenance and
lubrication chart .......................... 7-5
Removing and installing cowlings and panels ............... ................... 7-9 Checking the spark plugs ............ 7-11
Canister ....................................... 7-12
Engine oil and oil filt
er cartridge... 7-12
Why Yamalube ............................ 7-16
Coolant ........................................ 7-16
Air filter element ........................... 7-17
Checking the engine idling speed............ ............................ 7-18
Checking the throttle grip free play ........................................... 7-18
Valve clearance ........................... 7-18
Tires ............................................. 7-19
Cast magnesium wheels.............. 7-21
Adjusting the clutch lever free
play ........................................... 7-22
Checking the brake lever free play ........................................... 7-23
Brake light switches ..................... 7-23
Checking the front and rear brake pads................................ 7-24
Checking the brake fluid level ...... 7-24
Changing the brake fluid .............. 7-25
Drive chain slack.......................... 7-26
Cleaning and lubricating the drive chain ................................ 7-27
Checking and lubricating the cables ....................................... 7-28
Checking and lubricating the
throttle grip and cable ............... 7-28
Checking and lubricating the brake and shift pedals .............. 7-28BX4-9-E2.book 1 ページ ２０１８年９月６日　木曜日　午後４時３９分

5-1
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For your safety – pre-operation checks
EAU15599
Inspect your vehicle each time you use it to make sure the vehi cle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 4-31, 4-32
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 7-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 7-16
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-24
BX4-9-E2.book 1 ページ ２０１８年９月６日　木曜日　午後４時３９分

For your safety – pre-operation checks
5-2
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Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-24
Clutch Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 7-22
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust th
rottle grip free play and lubricate cable
and grip housing. 7-18, 7-28
Control cables Make sure that operation is smooth.
Lubricate if necessary. 7-28
Drive chain Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary. 7-26, 7-27
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-19, 7-21
Brake and shift pedals Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary. 7-28
Brake and clutch levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-29
Sidestand Make sure that operation is smooth.
Lubricate pivot if necessary. 7-30
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary. —
ITEM CHECKS PAGE
BX4-9-E2.book 2 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment
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EAU71352
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Diagnostic system
check Perform dynamic inspection using
Yamaha diagnostic tool.
Check the error codes. 
2 *Air filter element Replace. Every 40000 km (24000 mi)
3Clutch Check operation.
Adjust. 
4 *Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 *Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 *Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 *Brake fluid Change. Every 2 years
8 *Wheels Check runout and for damage.
Replace if necessary. 
9 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
10 *Wheel bearings Check bearing for looseness or
damage. 
11 *Swingarm pivot
bearings Check operation and for
excessive play. 
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
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Periodic maintenance and adjustment
7-24
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EAU22393
Checking the front and rear
brake padsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU36891
Front brake pads
Each front brake pad is provided with
wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to
the point that a wear indicator almost touches the brake disc, have a Yamaha
dealer replace the brake pads as a set.
EAU48071
Rear brake pads
Each rear brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator groove. If a brake
pad has worn to the point that the wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU22583
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the res-
ervoir in an upright position. Replenish
the brake fluid if necessary.NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
Front brake
1. Brake pad wear indicator
1
1. Brake pad wear indicator groove
1
1
Specified brake fluid:
DOT 41. Minimum level mark
1
BX4-9-E2.book 24 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment7-25
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Rear brake
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down.

A low brake fluid level may indicate
worn brake pads or brake system
leakage; therefore, be sure to
check the brake pads for wear and
the brake system for leakage.

If the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.WARNING
EWA15991
Improper maintenance can result in
loss of braking ability. Observe
these precautions:

Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
EAU22734
Changing the brake fluidHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years

Brake hoses: every 4 years
1. Minimum level mark
1
BX4-9-E2.book 25 ページ ２０１８年９月６日　木曜日　午後４時３９分

Motorcycle care and storage
8-3
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78
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12 operating the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted
plastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on the
headlight to help remove the mois-
ture.
10. Let the vehicle dry completely be- fore storing or covering it.NOTICE
ECA26320

Do not apply wax to rubber or
unpainted plastic parts.

Do not use abrasive polishing
compounds as they will wear
away the paint.

Apply sprays and wax sparing-ly. Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.

If necessary, wash the tires with
warm water and a mild deter-
gent.

If necessary, clean the brake
discs and pads with brake
cleaner or acetone.

Before riding at higher speeds,
test the vehicle’s braking perfor-mance and cornering behavior.
EAU83450
Cleaning the titanium muffler
This model is equipped with a titanium
muffler which requires special care.
Use only a soft cloth or sponge and
mild detergent with water to clean the
muffler. This should remove finger-
prints and other oil stains. If necessary,
an alkaline pH cleaning product and
soft brush may be used. However, do
not use abrasive compounds or special
treatments to clean the muffler, as
these will wear away the protective fin- ish.
TIPThe thermally induced discoloring of
the exhaust pipe leading into the titani-
um muffler is normal and cannot be re-moved.
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11-1
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IndexAABS warning light.................................... 4-6
Air filter element .................................... 7-17
Auxiliary DC connector ......................... 4-41
Auxiliary system warning light ................. 4-8BBattery................................................... 7-32
Brake and clutch levers, checking and lubricating ........................................... 7-29
Brake and shift pedals, checking and
lubricating ........................................... 7-28
Brake fluid, changing ............................ 7-25
Brake fluid level, checking .................... 7-24
Brake lever ............................................ 4-27
Brake lever free play, checking ............. 7-23
Brake light switches .............................. 7-23
Brake pedal ........................................... 4-28
Brake system ........................................ 4-28CCables, checking and lubricating .......... 7-28
Canister................................................. 7-12
Care ........................................................ 8-1
Catalytic converter ................................ 4-33
Clutch lever ........................................... 4-26
Clutch lever free play, adjusting ............ 7-22
Coolant.................................................. 7-16
Cowlings and panels, removing and installing................................................ 7-9DData recording, vehicle ......................... 10-2
Diagnostic connector ............................ 10-2
Dimmer switch ........................................ 4-4
Display, main screen............................... 4-8
Display, menu screen ........................... 4-13 Document storage ................................ 4-35
Drive chain, cleaning and lubricating .... 7-27
Drive chain slack .................................. 7-26
EEngine break-in ...................................... 6-3
Engine idling speed, checking .............. 7-18
Engine oil and oil fi
lter cartridge ........... 7-12
Engine serial number............................ 10-1
Engine trouble warning light ................... 4-6
EXUP system ....................................... 4-40FFront and rear brake pads, checking .... 7-24
Front fork, adjusting .............................. 4-36
Front fork, checking .............................. 7-30
Fuel....................................................... 4-31
Fuel consumption, tips for reducing........ 6-3
Fuel level warning light ........................... 4-6
Fuel tank cap ........................................ 4-30
Fuel tank overflow hose........................ 4-32
Fuses, replacing ................................... 7-33GGlossary ................................................. 3-4HHandlebar switches ................................ 4-3
Hazard switch ......................................... 4-4
High beam indicator light ........................ 4-6
Horn switch ............................................. 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ................ 4-42
Immobilizer system ................................. 4-1
Immobilizer system indicator light........... 4-7
Indicator lights and warning lights .......... 4-5
MMain switch/steering lock ........................ 4-2
Maintenance and lubrication, periodic..... 7-5
Maintenance, emission control system ... 7-3
Matte color, caution ................................. 8-1
Model label ............................................ 10-2NNeutral indicator light .............................. 4-6OOil pressure and coolant temperature
warning light.......................................... 4-7PParking .................................................... 6-4
Part locations .......................................... 2-1
Pass/LAP switch ..................................... 4-4RRear view mirrors .................................. 4-36SSafety information ................................... 1-1
Seats ..................................................... 4-34
Shift indicator light ................................... 4-6
Shifting .................................................... 6-2
Shift pedal ............................................. 4-27
Shock absorber assembly, adjusting .... 4-38
Sidestand .............................................. 4-41
Sidestand, checking an d lubricating...... 7-30
Spark plugs, checking ........................... 7-11
Special features ...................................... 3-1
Specifications .......................................... 9-1
Stability control indicator light.................. 4-7
Starting the engine .................................. 6-1
Steering, checking................................. 7-31
Stop/Run/Start switch.............................. 4-4
Storage.................................................... 8-4
BX4-9-E2.book 1 ページ ２０１８年９月６日　木曜日　午後４時３９分