2019 YAMAHA TMAX maintenance

Periodic maintenance and adjustment
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EAU25865
Troubleshooting
Although your Yamaha received a thor-
ough inspection before shipment from
the factory, trouble may occur during
operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your vehicle re-
quire any repair, take it to an authorized
Yamaha dealer whose skilled techni-
cians have the necessary tools, experi-
ence, and know-how to properly
service your Yamaha vehicle.
Be sure to use only genuine Yamaha
replacement parts. Although imitation
parts may look similar to genuine parts,
they are often inferior in quality, have a
shorter service life, and can lead to an
expensive repair bill later on.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
EAU77992Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-5.)
Is the smart key battery dis-
charged? (See page 3-6.)
Tightening torque: License plate light unit nut:
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
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Periodic maintenance and adjustment
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Is the smart key battery installed
correctly? (See page 3-6.)
Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)
Are you using the smart key that is
registered to the vehicle?
Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 8-28.)
If the smart key system does not work
after checking the above items, have a
Yamaha dealer check the smart key
system.
TIP
See Emergency mode on page 8-37 for
information on starting the engine with-
out the smart key.
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Periodic maintenance and adjustment
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EAU63470
Troubleshooting charts
Starting problems or poor engine performance
1. FuelThere is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gaps, or
replace the spark
plugs.
Check the battery
lead connections, and
have a Yamaha dealer
charge the battery if
necessary.
2. BatteryThe battery is good.
The engine does not
start.
Check the ignition.
3. IgnitionWetOperate the electric
starter.
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plugs and check
the electrodes.
Operate the electric
starter.
Operate the electric
starter.
Check the fuel level
in the fuel tank.
4. Compression
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Periodic maintenance and adjustment
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Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that
it is changed to the recommended
coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
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Periodic maintenance and adjustment
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EAU77372
Emergency mode
When the smart key is lost, damaged,
or its battery has discharged, the vehi-
cle can still be turned on and the engine
started. You will need a mechanical key
and the smart key system identification
number. To operate the vehicle in
emergency mode, carry out the follow-
ing steps.
TIP
Emergency mode operation will be
cancelled if the respective steps are not
carried out within the time set for each
operation or if the “OFF/LOCK” switch
is pushed. 1. Stop the vehicle in a safe place.
2. Unlock the seat by inserting the mechanical key into the lock locat-
ed right side of body and turn it
counter clockwise.
3. Open the seat and check that the trunk light comes on.
4. Push the “ON/ ” switch once.
5. Without completely shutting the seat, raise and lower it three times
within 10 seconds.
TIP
Use the rear storage compartment light
as a guide when raising and lowering
the seat. The smart key system indicator
light on the speedometer will come
on for three seconds to indicate
the transition to emergency mode.
6. After the smart key system indica- tor light goes off, use the “ / ”
switch to enter the identification
number.
7. Inputting the identification number is done by counting the number of
flashes of the smart key system in-
dicator light.
For example, if the identification
number is 123456:
Push and hold the “ / ” switch.

The smart key system indicator
light will start to flash.

1. Smart key system indicator light “ ”
1. Identification number
1
12345 6
1
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Periodic maintenance and adjustment
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Release the “ / ” switch after
the smart key system indicator
light flashes once.

The first digit of the identification
number has been set as “1”.

Push and hold the “ / ” switch
again.

Release the “ / ” switch after
the smart key system indicator
light flashes twice.

The second digit has been set as
“2”.

Repeat the above procedure until
all digits of the identification num-
ber have been set. The smart key
system indicator light will flash for
10 seconds if the correct identifica-
tion number was entered.
TIP
Emergency mode will be terminated
when either one of the following situa-
tions apply. In this case, start over
again from step 4.
When there are no “ / ” switch
operations for 10 seconds during
the identification number input pro-
cess.
When the smart key system indi-
cator light is allowed to flash 10 or
more times.
8. Press the “ON/ ” switch while the smart key system indicator light is
flashing to turn on the power to the
vehicle. The engine can now be
started.
TIP
If the identification number is not
correctly entered, the smart key
system indicator light will flash rap-
idly for 3 seconds and emergency
mode is terminated. In this case,
start over again from step 4.
To lock the handlebar after turning
on the vehicle in emergency mode,
turn the vehicle power off, wait 30
seconds, and then turn the handle-
bar to the left and press the
“OFF/LOCK” switch.
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Scooter care and storage
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14 Otherwise, turn the wheels a little
once a month in order to prevent
the tires from becoming degraded
in one spot.
9. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
10. Remove the battery and fully charge it, or attach a maintenance
charger to keep the battery opti-
mally charged. NOTICE: Confirm
that the battery and its charger
are compatible. Do not charge a
VRLA battery with a convention-
al charger.
[ECA26330]
TIP
If the battery will be removed,
charge it once a month and store it
in a temperate location between 0-
30 C (32-90 F).
See page 8-28 for more informa-
tion on charging and storing the
battery.
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Consumer information
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EAU69910
Diagnostic connector
The diagnostic connector is located as
shown.
EAU85300
Vehicle data recording
This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the following
Privacy Policy.
Privacy Policy
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
1. Diagnostic connector
1
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
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