2019 VOLVO S60 TWIN ENGINE maintenance

MAINTENANCE AND SERVICE
578
Hybrid battery
The vehicle's electric motor is powered by arechargeable, maintenance-free, lithium-ionhybrid battery.

NOTE
The vehicle cannot be started if the hybridbattery is discharged.

NOTE
If both the starter battery and the hybrid bat-tery are discharged, both batteries must becharged. In such cases, it is not possible tocharge only the hybrid battery first.
The starter battery must have a certain levelof charge for it to be possible to charge thehybrid battery.

WARNING
Hybrid battery replacement may only be per-formed by a workshop – an authorized Volvoworkshop is recommended.

Coolant
The hybrid battery's cooling system has its ownexpansion tank.
CAUTION
Filling the hybrid battery coolant should onlybe performed by a workshop – an authorizedVolvo workshop is recommended.

Specifications for hybrid battery
Type: Lithium-ion
Power reserve: 10.4 kWh.

NOTE
The capacity of the hybrid battery decreaseswith age and use, which could result inincreased use of the combustion engine,leading to higher fuel consumption andreduced electric motor range.
Related information
Battery symbols (p. 579)
Start battery (p. 574)
Charging the hybrid battery (p. 375)
Battery recycling (p. 579)

MAINTENANCE AND SERVICE
579
Battery symbols
There are warning symbols and information onthe batteries.
Wear protective goggles.
See the Owner's Manual foradditional information.
Keep batteries away fromchildren.
Batteries contain corrosiveacid.
Avoid smoking, openflames, and/or sparks.
Risk of explosion.
Recycle properly.

Related information
Start battery (p. 574)
Hybrid battery (p. 578)
Battery recycling (p. 579)
Battery recycling
Start batteries contain lead and must be recy-cled in an environmentally sound manner at theend of their service life.
Consult a workshop if you are uncertain of how todispose of this type of waste ‒ an authorizedVolvo workshop is recommended.
Related information
Start battery (p. 574)
Hybrid battery (p. 578)
Battery symbols (p. 579)

MAINTENANCE AND SERVICE
580
Fuses and fuseboxes
All electrical functions and components are pro-tected by a number of fuses in order to protectthe vehicle's electrical system from damage byshort circuiting or overloading.

WARNING
Never use a foreign object or a fuse with ahigher amperage than that specified toreplace a fuse. This could cause significantdamage to the electrical system and possiblylead to a fire.

WARNING
Orange wiring may only be handled by quali-fied personnel.

WARNING
A number of electrical components in TwinEngine Plug-in Hybrid vehicles use high-volt-age current and can be extremely dangerousif handled incorrectly.
Do not touch anything that is not clearlydescribed in the vehicle's Owner's Manual.
If any electrical component or function is notresponding, the component may have blown afuse due to temporary overload. If the same fuseblows repeatedly, there may be a problem withthe component. Volvo recommends contacting an
authorized Volvo workshop to have the compo-nent checked.
Location of fuseboxes
The illustration is generic - appearance may vary accord-ing to vehicle model.
Engine compartment
Under the glove compartment
Trunk/cargo compartment

Related information
Replacing fuses (p. 580)
Fuses in the trunk (p. 589)
Fuses in the engine compartment (p. 582)
Fuses under the glove compartment(p. 586)
Replacing fuses
All electrical functions and components are pro-tected by a number of fuses in order to protectthe vehicle's electrical system from damage byshort circuiting or overloading.
1. Refer to the fuse diagram to locate the fuse.
2.Pull out the fuse and examine it from theside to determine if the curved metal wire inthe fuse is intact.
3. If the wire is broken, replace the fuse with anew fuse of the same color and amperage.
WARNING
Never use a foreign object or a fuse with ahigher amperage than that specified toreplace a fuse. This could cause significantdamage to the electrical system and possiblylead to a fire.

WARNING
Contact an authorized Volvo workshop forassistance replacing fuses not listed in theOwner's Manual. If performed incorrectly, sig-nificant damage can be caused to the electri-cal system.

Related information
Fuses and fuseboxes (p. 580)
Fuses in the trunk (p. 589)

MAINTENANCE AND SERVICE
581
Fuses in the engine compartment (p. 582)
Fuses under the glove compartment(p. 586)

MAINTENANCE AND SERVICE
582
Fuses in the engine compartment
The fuses in the engine compartment help pro-tect electrical components such as engine andbrake functions.

MAINTENANCE AND SERVICE
}}
* Option/accessory.583
Fuse pliers are provided on the inside of the fusebox cover to assist in removing and insertingfuses.
There are also spaces for several extra fuses inthe fusebox.

Positions
There is a decal with a diagram of the locationsof the fuses on the inside of the cover.
Fuses 1–13, 18–30, 35–37 and 46–70 are"Micro" fuses.
Fuses 14–17, 31–34, 38–45 and 71–78 are"MCase" fuses and should only be replaced
by a workshop18.
FunctionAmpere
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Control module for actuatorfor engaging/changing gears,automatic transmission
5
High-voltage coolant heatercontrol module5
FunctionAmpere
Control module for A/C; heatexchanger cut-off valve; cut-off valve for coolant throughthe climate system
5
Hybrid battery control module;high-voltage converter forcombined high-voltage gener-ator/starter motor with 500V–12 V voltage converter
5
––
Converter for controlling feedto rear axle electric motor10
Hybrid battery control module;high-voltage converter forcombined high-voltage gener-ator/starter motor with 500V–12 V voltage converter
10
Charge module5
Cut-off valve for hybrid batterycoolant; coolant pump 1 forhybrid battery
10
Coolant pump for electric drivesystem10
FunctionAmpere
Hybrid component cooling fan 25
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12 V outlet in tunnel console,front15
12 V outlet in tunnel consolebetween second-row seats15
12 V outlet in trunk/cargocompartment*
USB ports for iPad holders
15
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18An authorized Volvo workshop is recommended.

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MAINTENANCE AND SERVICE
* Option/accessory.584
FunctionAmpere
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Headlight washers*25
Windshield washer25
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Horn20
Alarm siren*5
Brake system control module(valves, parking brake)40
Wipers30
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Parking heater*20
Brake system control module(ABS pump)40
FunctionAmpere
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Fed when ignition is on:Engine control module; trans-mission components, electricalpower steering, central electri-cal module
5
Exterior vehicle sound (certainmarkets)5
Right-side headlight7.5
Right-side headlight, some
models with LEDA15
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––
Airbags5
Left-side headlight7.5
Left-side headlight, some
models with LEDA15
Accelerator pedal sensor 5
FunctionAmpere
Transmission control module;gear selector control module15
Engine control module5
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Engine control module; actua-tor; throttle unit; turbo-chargervalve
20
Solenoids; valve; engine cool-ing system thermostat10
Vacuum regulators; valve 7.5
Spoiler shutter control module;radiator shutter control mod-ule
5
––
Heated oxygen sensor, front;heated oxygen sensor, rear15
Oil pump solenoid; A/C mag-netic coupling; heated oxygensensor (center)
15

MAINTENANCE AND SERVICE
585
FunctionAmpere
––
Engine control module20
Ignition coils; spark plugs 15
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Transmission oil pump controlmodule30
Vacuum pump control module 40
Transmission actuator25
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ALED (Light Emitting Diode)

Related information
Fuses and fuseboxes (p. 580)
Replacing fuses (p. 580)