2019 FORD F650/750 catalytic converter

Warning Lamps and Indicators
...............60
Audible Warnings and Indicators ............
63
Information Displays
General Information ....................................
64
Information Messages .................................
67
Climate Control
Manual Climate Control ..............................
72
Hints on Controlling the Interior Climate ........................................................................\
...
73
Heated Exterior Mirrors ...............................
74
Seats
Sitting in the Correct Position ...................
75
Head Restraints ..............................................
75
Manual Seats ...................................................
77
Power Seats ....................................................
78
Rear Seats .......................................................
80
Front Seat Armrest ........................................
81
Rear Seat Armrest .........................................
81
Auxiliary Power Points
Auxiliary Power Points ................................
83
Storage Compartments
Overhead Console ........................................
85
Starting and Stopping the Engine
General Information ....................................
86
Ignition Switch ...............................................
86
Starting a Gasoline Engine ........................
87
Starting a Diesel Engine .............................
88
Switching Off the Engine ...........................
89
Engine Idle Shutdown .................................
90
Engine Block Heater ....................................
90
Fuel and Refueling
Safety Precautions .......................................
92Fuel Quality - Diesel
.....................................
93
Fuel Quality - Gasoline ...............................
96
Running Out of Fuel - Diesel .....................
97
Running Out of Fuel - Gasoline ................
97
Refueling - Diesel ..........................................
97
Refueling - Gasoline ....................................
98
Fuel Consumption ......................................
100
Fuel Tank Selector Switch ........................
101
Engine Emission Control
Emission Law ................................................
102
Catalytic Converter .....................................
103
Selective Catalytic Reductant System - Diesel ...........................................................
105
Diesel Particulate Filter .............................
109
Transmission
Automatic Transmission ............................
115
Power Take-Off .............................................
119
Rear Axle
General Information ...................................
120
Limited Slip Differential ............................
120
Electronic Locking Differential ...............
120
2-Speed Rear Axle ........................................
121
Brakes
General Information ....................................
122
Hints on Driving With Anti-Lock Brakes ........................................................................\
.
123
Parking Brake .................................................
123
Air Brakes ........................................................
126
Exhaust Brake ................................................
127
Trailer Brakes .................................................
129
Traction Control
Principle of Operation ................................
133
Using Traction Control - Vehicles With: Air Brakes ....................................................
133
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Table of Contents

Powertrain Malfunction/Reduced
Power/Electronic Throttle Control
(If Equipped)
Illuminates in the event of a
powertrain fault. Contact an
authorized dealer as soon as
possible.
Service Engine Soon If it illuminates when the engine
is running this indicates a
malfunction. The On Board
Diagnostics system has detected a
malfunction of the vehicle emission control
system.
If it flashes, engine misfire may be
occurring. Increased exhaust gas
temperatures could damage the catalytic
converter or other vehicle components.
Drive in a moderate fashion (avoid heavy
acceleration and deceleration) and have
your vehicle immediately serviced.
It illuminates when you switch the ignition
on prior to engine start to check the bulb
and to indicate whether your vehicle is
ready for Inspection and Maintenance
(I/M) testing.
Normally, it illuminates until the engine is
cranked and automatically turns off if no
malfunctions are present. However, if after
15 seconds it flashes eight times, this
indicates that your vehicle is not ready for
Inspection and Maintenance (I/M) testing.
See Catalytic Converter (page 103).
Stability Control and Traction
Control Indicator
(If Equipped) Flashes during operation. If it does not illuminate when you switch
the ignition on, or remains on when the
engine is running, this indicates a
malfunction. Have your vehicle checked
as soon as possible (Air brakes only).
Traction Control
(If Equipped) Flashes slowly when you disable
traction control. It rapidly flashes
during a traction control event
(Hydraulic brakes only).
Traction Control System Off
(If
Equipped) Illuminates when you switch the
system off (Air brakes only).
Trailer Anti-Lock Brake System
(ABS) Illuminates briefly when you
switch on the ignition, and only
when a PLC trailer or a PLC
diagnostic tool is connected. If the light
fails to illuminate, remains on after you
start the vehicle or continues to flash, have
the system serviced immediately.
Transmission Tow/Haul
(If Equipped) Illuminates when you switch on
the tow/haul feature. If the light
flashes steadily, have the system
serviced immediately, damage to the
transmission could occur.
Two Speed Axle
(If Equipped) The Two Speed Axle indicator
comes on when you switch the
low axle range on.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Instrument Cluster E138639 E138639 E194301 E209040 E161509 E208809

•
Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: Some vehicles have a lifetime fuel
filter that is integrated with the fuel tank.
Regular maintenance or replacement is not
needed.
Note: If these checks do not help you
correct the concern, have your vehicle
checked as soon as possible.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lb
(4,536 kg) Gross Vehicle Weight Rating
(GVWR). The preceding statements
concerning prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lb (4,536 kg)
GVWR.
CATALYTIC CONVERTER WARNING:
Do not park, idle or
drive your vehicle on dry grass or other
dry ground cover. The emission system
heats up the engine compartment and
exhaust system, creating the risk of fire. WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the catalytic converter.
The catalytic converter heats up to a very
high temperature after only a short
period of engine operation and stays hot
after the engine is switched off. WARNING:
Exhaust leaks may
result in entry of harmful and potentially
lethal fumes into the passenger
compartment. If you smell exhaust
fumes inside your vehicle, have your
vehicle inspected immediately. Do not
drive if you smell exhaust fumes.
Your vehicle has various emission control
components and a catalytic converter that
enables it to comply with applicable
exhaust emission standards.
To make sure that the catalytic converter
and other emission control components
continue to work properly:
• Do not crank the engine for more than
10 seconds at a time.
• Do not run the engine with a spark plug
lead disconnected.
• Do not push-start or tow-start your
vehicle. Use booster cables. See Jump
Starting the Vehicle
(page 156).
• Use only the specified fuel listed.
• Do not switch the ignition off when your
vehicle is moving.
• Avoid running out of fuel.
• Have the items listed in scheduled
maintenance information performed
according to the specified schedule.
Note: Resulting component damage may
not be covered by the vehicle Warranty.
The scheduled maintenance items listed
in scheduled maintenance information are
essential to the life and performance of
your vehicle and to its emissions system.
If you use anything other than Ford,
Motorcraft or Ford-authorized parts for
maintenance replacements or for service
of components affecting emission control,
such non-Ford parts should be equivalent
to genuine Ford Motor Company parts in
performance and durability.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Engine Emission Control

automatically and require no actions from
the driver. During either one of these
regeneration methods, you may notice a
change in exhaust tone. At certain times,
various messages related to the diesel
particulate filter appear in the information
displays.
Oxidation Catalytic Converter and
Diesel Particulate Filter System (If
Equipped) WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel
particulate filter. The diesel oxidation
catalytic converter and the diesel
particulate filter heat up to very high
temperatures after only a short period
of engine operation and remain hot after
you switch the engine off.
Diesel Particulate Filter Maintenance
You must properly maintain your vehicle's
diesel particulate filter in order for it to
function properly.
Do not disregard maintenance messages
that appear in the information display.
Failure to follow the instructions of an
information message may degrade vehicle
performance and could lead to engine
damage that may not be covered by the
vehicle Warranty. Failure to perform active or operator
commanded regeneration when instructed
could result in a clogged diesel particulate
filter. If the diesel particulate filter fills
beyond the regeneration threshold, your
vehicle disables the ability for active and
operator commanded regeneration. This
could result in irreversible damage to the
diesel particulate filter requiring
replacement that may not be covered by
the vehicle Warranty.
Passive Regeneration
In passive regeneration, the exhaust
system temperature and constituents
automatically clean the filter by oxidizing
the soot. Cleaning automatically occurs
during normal vehicle operating conditions
due to driving patterns.
Active Regeneration
Once the diesel particulate filter is full of
exhaust particles, the engine control
module commands the exhaust system to
clean the filter through active regeneration.
Active regeneration requires the engine
computer to raise the exhaust temperature
to eliminate the particles. During cleaning,
the particles convert to harmless gasses.
Once cleaned the diesel particulate filter
continues trapping exhaust particles.
The regeneration process operates more
efficiently when you drive your vehicle at
a constant speed above
30 mph
(48 km/h) and at a steady engine speed
for approximately 20 minutes. The
frequency and duration of regeneration
fluctuates by how you drive your vehicle,
outside air temperature and altitude. For
most driving, regeneration frequency varies
from 100–500 mi (160–805 km) between
occurrences and each occurrence lasts
9– 35 minutes. You can usually reduce the
duration of regeneration if you maintain a
constant speed above 30 mph (48 km/h).
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Engine Emission Control

In areas where road salt is used,
disassemble the joints of each aluminum
component and inspect for salt build-up
and presence of chlorine that can cause
aluminum particles to flake off and enter
the engine combustion chambers. If
evidence of corrosion is found (usually at
the pipe connections), use a wire brush to
clean the inside of the pipes and inside the
rubber hoses.
If pitting is evident at the joint ends of the
intake pipes, use Motorcraft Silicone
Gasket and Sealant TA-30 to seal the
joints. Make sure no excess material, which
can pull into the engine, is on the inside of
the pipes. If the service condition of the
pipes, hoses or clamps is questionable,
replace the defective part(s).
Make sure to clean all dust and debris out
of the pipes and couplings with a clean,
damp rag before reassembly.
Chassis-mounted Charge Air
Cooler
Visually inspect the core assembly for
debris and clogging of external fins with
the engine off.
Before engine operation, remove any debris
blocking the core.
•
Turbocharger-to-charge air cooler.
• Charge air cooler-to-intake manifold
pipe.
• Mounting bracket.
• Chassis-mounted charge air cooler
core.
Inspect air intake piping:
• Check for accumulation of salt
deposits (where applicable). If present,
disassemble and clean the complete
air intake piping system. If pitting is
evident on the intake piping, use
Motorcraft Silicone Gasket and Sealant
TA-30 to seal joints against leakage.
• Check for loose hoses and clamps. •
Check for ruptured or collapsed hoses.
• Check air cleaner housing for cracks.
EXHAUST SYSTEM
INSPECTION
Note: If your vehicle is equipped with a
catalytic converter or muffler, do not blend
waste oil with diesel fuel. Operate only on
ultra-low sulfur (less than 15 parts per
million sulfur) diesel fuel with a cetane
value of 45 or higher.
If your diesel engine is equipped with a
catalytic converter, it is important to review
the maintenance schedule to make sure
proper functioning of the catalytic
converter. Also, take precautions not to
damage the catalytic converter when
servicing your engine or storing your
vehicle.
BRAKE SYSTEM INSPECTION WARNING: Always wear a
respirator approved by the National
Institute of Occupational Studies of
Health (NIOSH) or Mine Safety and
Appliance (MSA) during all brake service
procedures. Wear the respirator from
removal of the wheels through assembly.
Never use compressed air or dry brushing
to clean brake parts or assemblies.
Clean brake parts and assemblies in
open air. During assembly, carefully
place all parts on the floor to avoid
getting dust in the air. Use an industrial
vacuum cleaner with a HEPA filter
system to clean dust from the brake
drums, backing plates and other brake
parts. After using the vacuum, remove
any remaining dust with a rag soaked in
water and wrung until nearly dry.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Maintenance

Automatic Transmission.............................115
Brake-Shift Interlock.......................................... 118
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 119
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........115
Understanding your SelectShift™ Automatic transmission.............................. 116
Automatic Transmission Fluid Check............................................................204
Transmission Fluid Level................................ 204
Auxiliary Power Points.................................83 110 Volt AC Power Point..................................... 83
12 Volt DC Power Point....................................... 83
Locations................................................................. 83
Auxiliary Switches........................................318
Axle Inspection.............................................225 Front Axle.............................................................. 225
B
Battery See: Changing the 12V Battery..................... 208
Bonnet Lock See: Opening and Closing the Hood...........188
Booster Seats...................................................27
Types of Booster Seats...................................... 28
Brake Fluid Check........................................205
Brakes................................................................122 General Information........................................... 122
Brake System Inspection
..........................222
Air Brakes.............................................................. 223
Driveline Parking Brake.................................... 225
Hydraulic Brakes................................................. 224
Breaking-In......................................................149
Bulb Specification Chart...........................275
C
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications................................ 267
Specifications..................................................... 263
Capacities and Specifications - 6.8L................................................................269
Alternative Engine Oil for Extremely Cold Climates............................................................ 274
Specifications..................................................... 270Capacities and Specifications
................255
Car Wash See: Cleaning the Exterior.............................. 229
Catalytic Converter
......................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 104
Changing a Bulb............................................212 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp.................................................. 213
Front Clearance and Identification Lamp................................................................... 212
Headlamp Bulbs................................................. 212
Changing a Fuse
............................................176
Fuses........................................................................\
176
Changing a Road Wheel............................251 Tire Change Procedure..................................... 251
Changing the 12V Battery.........................208 Battery Management System (If
Equipped)....................................................... 209
Changing the Crankcase Vent Filter Element - 6.7L Diesel...............................195
Changing the Engine Air Filter - 6.7L Diesel..............................................................213
Air Filter Replacement...................................... 214
Air Filter Restriction Gauge.............................. 213
Changing the Engine Air Filter - 6.8L.................................................................216
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters..............................................................218
Diesel Fuel Conditioner Module Filter.........219
Engine-mounted Fuel Filter........................... 220
Changing the Engine Oil and Oil Filter................................................................194
Engine lubrication for severe service operation.......................................................... 195
Changing the Wiper Blades
......................210
Checking the Wiper Blades......................210
Child Restraint and Seatbelt Maintenance.................................................39
Child Restraint Positioning.........................29
Child Safety
.......................................................19
General Information............................................. 19
Child Safety Locks...........................................31
Cleaning Products
.......................................229
Materials............................................................... 229
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index

Cleaning the Engine.....................................231
Cleaning the Exterior..................................229
Cleaning the Headlamps................................ 230
Exterior Chrome Parts..................................... 230
Exterior Plastic Parts........................................ 230
Stripes or Graphics........................................... 230
Underbody........................................................... 230
Under Hood......................................................... 230
Cleaning the Instrument Panel and Instrument Cluster Lens.........................232
Cleaning the Interior....................................232 Mirrors..................................................................... 232
Cleaning the Wheels..................................233
Cleaning the Windows and Wiper Blades
............................................................231
Climate Control...............................................72
Cold Weather Precautions.........................151 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 152
Coolant Check See: Engine Coolant Check - 6.7L
Diesel................................................................. 196
See: Engine Coolant Check - 6.8L..............200
Cruise Control
..................................................47
Principle of Operation....................................... 138
Cruise control See: Using Cruise Control................................ 138
Customer Assistance
.................................160
D
Data Recording
.................................................13
Service Data Recording....................................... 13
Daytime Running Lamps............................50
Diesel Particulate Filter
..............................109
Oxidation Catalytic Converter and Diesel
Particulate Filter System............................. 110
Direction Indicators
........................................51
Doors and Locks.............................................42
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................207
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 207
Driving Aids
.....................................................140
Driving Hints...................................................149
Driving Through Water................................153
Operation in Standing Water......................... 153DRL
See: Daytime Running Lamps......................... 50
E
Economical Driving
......................................150
Electrical System Inspection....................221 Accessory Feed Connections......................... 221
Electromagnetic Compatibility
...............351
Electronic Locking Differential................120 Activating the Locking Differential................121
Driver-Controlled Locking
Differential....................................................... 120
Servicing a Vehicle with a Locking Differential......................................................... 121
Emission Law
.................................................102
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........103
Tampering With a Noise Control System............................................................... 102
End User License Agreement..................353 SYNC End User License Agreement
(EULA).............................................................. 353
Engine Block Heater
.....................................90
Using the Engine Block Heater......................... 91
Engine Coolant Check - 6.7L Diesel.............................................................196
Adding Coolant.................................................... 197
Coolant Change.................................................. 199
Engine and Secondary Cooling System Refill Procedure.............................................. 198
Engine-driven Cooling Fan............................ 200
Recycled Coolant............................................... 199
Severe Climates.................................................. 199
Engine Coolant Check - 6.8L..................200 Adding Coolant................................................... 201
Engine Coolant Temperature Management.................................................. 203
Fail-Safe Cooling............................................... 202
Recycled Coolant............................................... 201
Severe Climates................................................. 202
Engine Emission Control
............................102
Engine Idle Shutdown..................................90
Engine Immobilizer See: Passive Anti-Theft System..................... 44
Engine Oil Check - 6.7L Diesel.................192 Adding Engine Oil............................................... 192
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Index