Driving Through Water................................117
Floor Mats........................................................117
Roadside Emergencies
Roadside Assistance...................................119
Hazard Flashers...........................................120
Fuel Shutoff...................................................120
Jump Starting the Vehicle.........................121
Transporting the Vehicle...........................123
Customer Assistance
Getting the Services You Need...............124
In California (U.S. Only).............................125
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................126
Utilizing the Mediation/ArbitrationProgram (Canada Only)........................127
Getting Assistance Outside the U.S. andCanada.........................................................127
Ordering Additional Owner's Literature.........................................................................129
Reporting Safety Defects (U.S. Only).........................................................................129
Reporting Safety Defects (Canada Only).........................................................................129
Fuses
Fuse Specification Chart............................131
Changing a Fuse..........................................139
Maintenance
General Information....................................141
Opening and Closing the Hood...............141
Under Hood Overview...............................142
Engine Oil Dipstick......................................143
Engine Oil Check..........................................143
Oil Change Indicator Reset......................144
Engine Coolant Check...............................144
Automatic Transmission Fluid Check.........................................................................149
Brake Fluid Check........................................152
Power Steering Fluid Check.....................152
Washer Fluid Check....................................153
Changing the 12V Battery.........................153
Checking the Wiper Blades......................155
Changing the Wiper Blades.....................155
Adjusting the Headlamps........................156
Removing a Headlamp..............................157
Changing a Bulb...........................................157
Changing the Engine Air Filter................159
Vehicle Care
General Information...................................160
Cleaning Products......................................160
Cleaning the Exterior.................................160
Waxing.............................................................162
Cleaning the Engine....................................162
Cleaning the Windows and Wiper Blades.........................................................................162
Cleaning the Interior...................................163
Cleaning the Instrument Panel andInstrument Cluster Lens.......................163
Cleaning Leather Seats.............................164
Repairing Minor Paint Damage..............165
Cleaning the Wheels..................................165
Vehicle Storage............................................165
Wheels and Tires
General Information...................................168
Tire Care..........................................................169
Using Snow Chains.....................................187
Tire Pressure Monitoring System..........188
Changing a Road Wheel...........................192
Technical Specifications..........................196
Capacities and Specifications
Engine Specifications - 6.2L...................198
Engine Specifications - 6.8L...................198
Motorcraft Parts - 6.2L..............................199
Motorcraft Parts - 6.8L............................200
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Table of Contents
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Flammable
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard flashers
Heated rear window
Windshield defrosting system
Interior luggage compartmentrelease
Jack
Keep out of reach of children
Lighting control
Low tire pressure warning
Maintain correct fluid level
Note operating instructions
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IntroductionE270480 E71340 E71880 E231160 E67017 E161353
EMISSION LAW
WARNING: Do not remove or alterthe original equipment floor covering orinsulation between it and the metal floorof the vehicle. The floor covering andinsulation protect occupants of thevehicle from the engine and exhaustsystem heat and noise. On vehicles withno original equipment floor coveringinsulation, do not carry passengers in amanner that permits prolonged skincontact with the metal floor. Failure tofollow these instructions may result infire or personal injury.
U.S. federal laws and certain state lawsprohibit removing or rendering inoperativeemission control system components.Similar federal or provincial laws mayapply in Canada. We do not approve of anyvehicle modification without firstdetermining applicable laws.
Tampering with emissionscontrol systems includingrelated sensors or the DieselExhaust Fluid system can result in reducedengine power and the illumination of theservice engine soon light.
Tampering With a Noise ControlSystem
Federal laws prohibit the following acts:
•Removal or rendering inoperative byany person other than for purposes ofmaintenance.
•Repair or replacement of any device orelement of the design incorporated intoa new vehicle for the purpose of noisecontrol prior to its sale or delivery tothe ultimate purchaser or while it is inuse.
•The use of the vehicle after any personremoves or renders inoperative anydevice or element of the design.
The U.S. Environmental Protection Agencymay presume to constitute tampering asfollows:
•Removal of hood blanket, fender apronabsorbers, fender apron barriers,underbody noise shields or acousticallyabsorptive material.
•Tampering or rendering inoperative theengine speed governor, to allow enginespeed to exceed manufacturerspecifications.
If the engine does not start, runs rough,experiences a decrease in engineperformance, experiences excess fuelconsumption or produces excessiveexhaust smoke, check for the following:
•A plugged or disconnected air inletsystem hose.
•A plugged engine air filter element.
•Water in the fuel filter and waterseparator.
•A clogged fuel filter.
•Contaminated fuel.
•Air in the fuel system, due to looseconnections.
•An open or pinched sensor hose.
•Incorrect engine oil level.
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Engine Emission Control
•Incorrect fuel for climatic conditions.
•Incorrect engine oil viscosity forclimactic conditions.
Note:Some vehicles have a lifetime fuelfilter that is integrated with the fuel tank.Regular maintenance or replacement is notneeded.
Note:If these checks do not help youcorrect the concern, have your vehiclechecked as soon as possible.
Noise Emissions Warranty,Prohibited Tampering Acts andMaintenance
On January 1, 1978, Federal regulationbecame effective governing the noiseemission on trucks over 10,000 lb(4,536 kg) Gross Vehicle Weight Rating(GVWR). The preceding statementsconcerning prohibited tampering acts andmaintenance, and the noise warrantyfound in the Warranty Guide, areapplicable to complete chassis cabs over10,000 lb (4,536 kg) GVWR.
CATALYTIC CONVERTER
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
Your vehicle has various emission controlcomponents and a catalytic converter thatenables it to comply with applicableexhaust emission standards.
To make sure that the catalytic converterand other emission control componentscontinue to work properly:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 121).
•Use only the specified fuel listed.
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Resulting component damage maynot be covered by the vehicle Warranty.
The scheduled maintenance items listedin scheduled maintenance information areessential to the life and performance ofyour vehicle and to its emissions system.
If you use anything other than Ford,Motorcraft or Ford-authorized parts formaintenance replacements or for serviceof components affecting emission control,such non-Ford parts should be equivalentto genuine Ford Motor Company parts inperformance and durability.
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Engine Emission Control
Only use oils certified for gasoline enginesby the American Petroleum Institute (API).An oil with this trademark symbolconforms to the current engine andemission system protection standards andfuel economy requirements of theInternational Lubricants SpecificationAdvisory Committee (ILSAC).
To top up the engine oil level do thefollowing:
1. Clean the area surrounding the engineoil filler cap before you remove it.
2. Remove the engine oil filler cap. SeeUnder Hood Overview (page 142).Turn it counterclockwise and removeit.
3. Add engine oil that meets Fordspecifications. See Capacities andSpecifications (page 203). You mayhave to use a funnel to pour the engineoil into the opening.
4. Recheck the oil level.
5. If the oil level is correct, replace thedipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turnit clockwise until you feel a strongresistance.
Note: Do not add oil further than themaximum mark. Oil levels above themaximum mark may cause engine damage.
Note:Make sure you install the oil filler capcorrectly.
Note:Soak up any spillage with anabsorbent cloth immediately.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life MonitoringSystem
Only reset the oil life monitoring systemafter changing the engine oil and oil filter.
To reset the oil life monitoring system dothe following:
1.Switch the ignition on. Do not start theengine.
2. Fully press the accelerator and brakepedals at the same time.
3.Keep the accelerator and brake pedalsfully pressed.
4. After three seconds, a messagedisplays confirming the reset procedureis in progress.
5. After 25 seconds, a message displaysconfirming the reset procedure iscomplete.
6. Release the accelerator and brakepedals.
7. Switch the ignition off.
ENGINE COOLANT CHECK
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: Do not put coolant inthe windshield washer reservoir. Ifsprayed on the windshield, coolant couldmake it difficult to see through thewindshield.
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Maintenance
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminates which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fast idlewith the climate controls set to defrostuntil the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
•We recommend that you change theengine oil before you use your vehicleagain.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm that there are no coolingsystem leaks and that fluid is at therecommended level.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery,we recommend that you disconnectthe battery cables to maintain batterycharge for quick starting.
Note:It is necessary to reset memoryfeatures if battery cables are disconnected.
Brakes
•Make sure the brakes and parking brakerelease fully.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out ofstorage, do the following:
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
•Check under the hood for any foreignmaterial that may have collectedduring storage such as mice or squirrelnests.
•Check the exhaust for any foreignmaterial that may have collectedduring storage.
•Check tire pressures and set tireinflation per the Tire Label.
•Check brake pedal operation. Driveyour vehicle 15 ft (4.5 m) back andforth to remove rust build-up.
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Vehicle Care
CAPACITIES AND SPECIFICATIONS - 6.2L
Capacities
WARNING: The air conditioning refrigerant system contains refrigerant underhigh pressure. Only qualified personnel should service the air conditioning refrigerantsystem. Opening the air conditioning refrigerant system can cause personal injury.
CapacityItem
7.0 qt (6.6 L)Engine oil (with oil filter)
21.3 qt (20.2 L)Engine coolant
30.7 qt (29.1 L)Engine coolant - with auxiliary rear heat
Between MIN and MAX on brake fluidreservoirBrake fluid
Between MIN/MAX on power steering fluidreservoirPower steering fluid
17.4 qt (16.5 L)1Automatic transmission fluid
6.6 pt (3.1L) 2Dana Limited Slip Axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana Limited Slip Axle fluidM70HD (M273HD)E-450
6.6 pt (3.1L) 2Dana conventional axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana conventional axle fluidM70HD (M273HD)E-450
Fill as requiredWindshield washer fluid
40 gal (151 L)Fuel tank
55 gal (208 L)Fuel tank(Optional or E-Super Duty)
1.9 lb (0.85 kg)A/C refrigerant
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Capacities and Specifications
CapacityItem
6.0 qt (5.7 L)Engine oil (with oil filter)
30.4 qt (28.8 L)Engine coolant
32.5 qt (30.8 L)Engine coolant - with auxiliary rear heat
Between MIN/MAX on brake fluid reservoirBrake fluid
Between MIN/MAX on power steering fluidreservoirPower steering fluid
17.4 qt (16.5 L)1Automatic transmission fluid
6.6 pt (3.1L) 2Dana Limited Slip Axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana Limited Slip Axle fluidM70HD (M273HD)E-450
6.6 pt (3.1L) 2Dana conventional axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana conventional axle fluidM70HD (M273HD)E-450
Fill as requiredWindshield washer fluid
40 gal (151 L)Fuel tank
55 gal (208 L)Fuel tank(Optional or E-Super Duty)
1.9 lb (0.85 kg)A/C refrigerant
8.0 fl oz (237 ml)A/C refrigerant compressor oil
16.0 fl oz (473 ml)A/C refrigerant compressor oil(Prep package)
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.2 Fill Dana rear axles to 1/4 inch — 9/16 inch (6 mm — 14 mm) below the bottom of thefill hole.
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Capacities and Specifications