2019 CHEVROLET BOLT EV battery

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
Vehicle Care 255
Vehicle Care
General Information
General Information . . . . . . . . . . 256
California Proposition65 Warning . . . . . . . . . . . . . . . . . 256
California Perchlorate Materials Requirements . . . . . 257
Accessories and Modifications . . . . . . . . . . . . . . . . 257
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 257
Hood . . . . . . . . . . . . . . . . . . . . . . . . . 258
Underhood Compartment Overview . . . . . . . . . . . . . . . . . . . . 260
Cooling System . . . . . . . . . . . . . . 261
Washer Fluid . . . . . . . . . . . . . . . . . 262
Brakes . . . . . . . . . . . . . . . . . . . . . . . 263
Brake Fluid . . . . . . . . . . . . . . . . . . . 264
Battery - North America . . . . . . 265
Wiper Blade Replacement . . . . 267
Windshield Replacement . . . . . 268
Gas Strut(s) . . . . . . . . . . . . . . . . . . 268
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 270
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 270
Halogen Bulbs . . . . . . . . . . . . . . . . 270
High Intensity Discharge (HID) Lighting . . . . . . . . . . . . . . . . . . . . . 270
LED Lighting . . . . . . . . . . . . . . . . . 270
Taillamps, Turn Signal,
Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 271
License Plate Lamp . . . . . . . . . . 271
Electrical System
High Voltage Devices and Wiring . . . . . . . . . . . . . . . . . . . . . . . 272
Electrical System Overload . . . 272
Fuses and Circuit Breakers . . . 273
Underhood Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 273
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 277
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 279
All-Season Tires . . . . . . . . . . . . . . 279
Winter Tires . . . . . . . . . . . . . . . . . . 280
Self-Sealing Tires . . . . . . . . . . . . 280
Tire Sidewall Labeling . . . . . . . . 281
Tire Designations . . . . . . . . . . . . . 282
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . . . 282
Tire Pressure . . . . . . . . . . . . . . . . . 285 Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . . . . 286
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . . . 287
Tire Inspection . . . . . . . . . . . . . . . . 291
Tire Rotation . . . . . . . . . . . . . . . . . 292
When It Is Time for New
Tires . . . . . . . . . . . . . . . . . . . . . . . . 293
Buying New Tires . . . . . . . . . . . . . 293
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . 295
Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . . . 295
Wheel Alignment and Tire Balance . . . . . . . . . . . . . . . . . . . . . 297
Wheel Replacement . . . . . . . . . . 297
Tire Chains . . . . . . . . . . . . . . . . . . . 298
If a Tire Goes Flat . . . . . . . . . . . . 298
Tire Sealant and Compressor Kit . . . . . . . . . . . . . 299
Storing the Tire Sealant and Compressor Kit . . . . . . . . . . . . . 305
Jump Starting
Jump Starting - NorthAmerica . . . . . . . . . . . . . . . . . . . . . 306
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 309
Recreational VehicleTowing . . . . . . . . . . . . . . . . . . . . . . 311

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
256 Vehicle Care
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 313
Interior Care . . . . . . . . . . . . . . . . . . 318
Floor Mats . . . . . . . . . . . . . . . . . . . . 321General Information
For service and parts needs, visit
your dealer. You will receive
genuine GM parts and GM-trained
and supported service people.
Genuine GM parts have one of
these marks:
California Proposition
65 Warning
{Warning
Most motor vehicles, including
this one, as well as many of its
service parts and fluids, contain
and/or emit chemicals known to
the State of California to cause
cancer and birth defects or other
reproductive harm. Engine
exhaust, many parts and
systems, many fluids, and some
component wear by-products
contain and/or emit these
chemicals. For more information
go to www.P65Warnings.ca.gov/
passenger-vehicle.
See Battery - North America 0265
and Jump Starting - North America
0 306 and the back cover.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
Vehicle Care 257
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained in
Remote Keyless Entry transmitters,
may contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Accessories and
Modifications
Adding non-dealer accessories or
making modifications to the vehicle
can affect vehicle performance and
safety, including such things as
airbags, braking, stability, ride and
handling, emissions systems,
aerodynamics, durability, and
electronic systems like antilock
brakes, traction control, and stability
control. These accessories or
modifications could even cause
malfunction or damage not covered
by the vehicle warranty.Damage to suspension components
caused by modifying vehicle height
outside of factory settings will not be
covered by the vehicle warranty.
Damage to vehicle components
resulting from modifications or the
installation or use of non-GM
certified parts, including control
module or software modifications, is
not covered under the terms of the
vehicle warranty and may affect
remaining warranty coverage for
affected parts.
GM Accessories are designed to
complement and function with other
systems on the vehicle. See your
dealer to accessorize the vehicle
using genuine GM Accessories
installed by a dealer technician.
Also, see
Adding Equipment to the
Airbag-Equipped Vehicle 082.
Vehicle Checks
Doing Your Own
Service Work
{Warning
Never try to do your own service
on high voltage battery
components. You can be injured
and the vehicle can be damaged
if you try to do your own service
work. Service and repair of these
high voltage battery components
should only be performed by a
trained dealer technician with the
proper knowledge and tools.
Exposure to high voltage can
cause shock, burns, and even
death. The high voltage
components in the vehicle can
only be serviced by technicians
with special training.
(Continued)

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
Vehicle Care 261
1. Windshield Washer FluidReservoir. See Washer Fluid
0 262.
2. Cabin Heating Coolant Reservoir. See Cooling System
0 261.
3. High Voltage Battery Coolant Reservoir. See Cooling System
0 261.
4. HPDM (High Power Distribution Module).
5. APM (Accessory Power Module), OBCM (On-Board
Charging Module).
6. Brake Fluid Reservoir. See Brake Fluid 0264.
7. SPIM, APM, and Charger Module Coolant Reservoir. See
Cooling System 0261.
8. Battery. See Battery - North
America 0265.
9. Underhood Compartment Fuse Block. Underhood
Compartment Fuse Block
0 273.Cooling System
It is not necessary to regularly
check coolant unless a leak is
suspected or an unusual noise is
heard. A coolant loss could indicate
a problem. Have it inspected and
repaired by your dealer.
The following explains the cooling
systems and how to check coolant
levels.
.
High Voltage Battery
. Single Power Inverter Module
(SPIM), Accessory Power
Module (APM), and Charger
Module
. Cabin Heating
High Voltage Battery
During vehicle operation and also
during charging, the high voltage
battery cells in the vehicle are kept
within a normal operating
temperature range. If the
temperature rises above this
temperature, the battery cooling
system turns on the air conditioning
compressor and cools the coolant until the correct temperature is
reached. If the temperature falls
below this temperature, a high
voltage heater, located outside the
battery on a cradle, heats the
coolant until the correct temperature
is reached.
Single Power Inverter Module
(SPIM), Accessory Power
Module (APM), and Charger
Module
The SPIM, APM, and charger
module are cooled using a separate
coolant loop. These modules are
kept below a maximum temperature.
If the temperature rises above this
temperature, the electric cooling fan
will turn on to cool the coolant.
Cabin Heating
Cabin heating is maintained by
coolant heated by the Coolant
Heater Control Module (CHCM),
separate from the power electronics
and battery coolant loops. This
module heats the coolant based on
temperature inputs from the cabin
climate control systems.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
262 Vehicle Care
Hybrid Cooling System
Pressure Caps
The hybrid cooling system
reservoirs have tamper resistant
pressure caps. The coolant should
only be serviced by a qualified
technician.
Checking Coolant
The coolant needs to be replaced at
the appropriate interval. See
Maintenance Schedule0323.
The coolant reservoirs are in the
underhood compartment. See
Underhood Compartment Overview
0 260.
1. Cabin Heating Coolant
Reservoir
2. High Voltage Battery Coolant Reservoir
3. SPIM, APM, and Charger Module Coolant Reservoir
1. Park on a level surface and turn the vehicle off.
2. After the system has completely cooled, check that
the coolant level is at the cold
fill mark on the reservoirs.
3. If the coolant level is not visible or needs to be adjusted within
the reservoirs, contact your
dealer.
Washer Fluid
What to Use
When windshield washer fluid is
needed, be sure to read the
manufacturer's instructions before
use. If operating the vehicle in an
area where the temperature may fall
below freezing, use a fluid that has
sufficient protection against
freezing.
Adding Washer Fluid
Open the cap with the washer
symbol on it. Add washer fluid until
the tank is full. See Underhood
Compartment Overview 0260 for
reservoir location.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
Vehicle Care 265
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.
Battery - North America
The original equipment battery is
maintenance free. Do not remove
the cap and do not add fluid.
This vehicle has a high voltage
battery and a standard 12-volt
battery.
{Warning
Damage to the high voltage
battery or high voltage system
can create a risk of electric shock,
overheating, or fire.
If the vehicle is damaged from a
moderate to severe crash, flood,
fire, or other event, the vehicle(Continued)
Warning (Continued)
should be inspected as soon as
possible. Until the vehicle has
been inspected, store it outside at
least 15 m (50 ft) from any
structure or anything that can
burn. Ventilate the vehicle by
opening a window or a door.
Contact Customer Assistance as
soon as possible to determine
whether an inspection is needed.
SeeCustomer Assistance Offices
0 335.
If the vehicle is in a crash, the
sensing system may shut down the
high voltage system. When this
occurs, the high voltage battery is
disconnected and the vehicle will
not start. The SERVICE VEHICLE
SOON message in the Driver
Information Center (DIC) will be
displayed. Before the vehicle can be
operated again, it must be serviced
at your dealer. See
“If a Crash Occurs” under
Collision Damage Repair 0340 for
additional information. If an airbag
has inflated, see What Will You See
after an Airbag Inflates? 076.
Only a trained service technician
with the proper knowledge and tools
should inspect, test, or replace the
high voltage battery. See your
dealer if either the 12-volt or high
voltage battery needs service. The
dealer has information on how to
recycle the high voltage battery.
There is also information available
at http://www.recyclemybattery.com.
Keep the vehicle plugged in, even
when fully charged, to keep the high
voltage battery temperature ready
for the next drive. This is important
when outside temperatures are
extremely hot or cold.
Propulsion power may be reduced
in extremely cold temperatures, or if
the high voltage battery is too cold.
BATTERY TOO COLD, PLUG IN
TO WARM will display.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
266 Vehicle Care
A vehicle cover, which can reduce
sun loading on the vehicle and
improve high voltage battery life, is
available from your dealer.
Refer to the replacement number
shown on the original battery label
when a new 12-volt battery is
needed. The vehicle has an
Absorbed Glass Mat (AGM) 12-volt
battery. Installation of a standard
12-volt battery will result in reduced
12-volt battery life.
When using a 12-volt battery
charger on the 12-volt AGM battery,
some chargers have an AGM
battery setting on the charger.
If available, use the AGM setting on
the charger, to limit charge voltage
to 14.8 volts.
{Warning
WARNING:Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
(Continued)
Warning (Continued)
cancer and birth defects or other
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer.WASH HANDS AFTER
HANDLING. For more information
go to www.P65Warnings.ca.gov/
passenger-vehicle.
See California Proposition
65 Warning 0256 and the back
cover.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See Jump Starting -
North America 0306 for tips on
working around a battery without
getting hurt. Up to Four Weeks
.
Plug in the charge cord.
Four Weeks to 12 Months
. Discharge the high voltage
battery until two or three bars
remain on the battery range
indicator (Battery symbol) on the
instrument cluster.
. Do not plug in the charge cord.
. Remove the black negative (−)
cable from the 12-volt battery
and attach a trickle charger to
the battery terminals or keep the
12-volt battery cables connected
and trickle charge from the
underhood remote positive (+)
and negative (−) terminals. See
Jump Starting - North America
0306 for the location of these
terminals.
Caution
The vehicle is equipped with an
AGM/VRLA 12-volt battery, which
can be damaged by using the
(Continued)

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-
12163003) - 2019 - crc - 5/18/18
Vehicle Care 267
Caution (Continued)
incorrect type of trickle charger.
An AGM/VRLA-compatible
charger must be used, with the
appropriate setting selected.
Follow the trickle charger
manufacturer instructions.
After the battery cable is
reconnected, it is possible that the
vehicle may not operate. If this
happens, the high voltage battery
may need to be charged.
Wiper Blade Replacement
Front Wiper Blade
Replacement
Windshield wiper blades should be
replaced periodically. See the
Maintenance Schedule 0323.
Replacement blades come in
different types and are removed in
different ways. For proper type and
length, see Maintenance
Replacement Parts 0329.
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
the vehicle warranty. Do not allow
the wiper arm to touch the
windshield.
To replace the windshield wiper
blade: 1. Pull the windshield wiper assembly away from the
windshield.
2. Press the button in the middle
of the wiper arm connector,
and pull the wiper blade away
from the arm connector.
3. Remove the wiper blade.
4. Reverse Steps 1–3 for wiper blade replacement.
Rear Wiper Blade Replacement
The rear wiper blade and wiper arm
have a cover for protection. The
cover must be removed before the
wiper blade can be replaced.