2018 YAMAHA YZF-R1 valve adjustment

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Special features ............................... 3-1
YRC (Yamaha Ride Control) .......... 3-1
Glossary ......................................... 3-4
YRC functions visual guide............. 3-5
Instrument and co ntrol functions... 4-1
Immobilizer system ..... .................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning lights ............................................ 4-6
Display ............................................ 4-8
MENU screen ............................... 4-14
Clutch lever................................... 4-31
Shift pedal..... ............................ .... 4-31
Brake lever ................................... 4-32
Brake pedal .................................. 4-32
Brake system ..... ....................... .... 4-33
Fuel tank cap ................................ 4-34
Fuel............................................... 4-35
Fuel tank overflow hose................ 4-37
Catalytic converter ........................ 4-37
Seats ............................................ 4-38
CCU (for equipped models) .......... 4-39 Document storage ........................ 4-40
Rear view mirrors ......................... 4-41
Adjusting the front fork ................. 4-41
Adjusting the shock absorber
assembly................................... 4-44
EXUP system ............................... 4-47
Auxiliary DC connector................. 4-48
Sidestand ..................................... 4-48
Ignition circuit cut- off system ........ 4-49
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Tips for reducing fuel consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Periodic maintenance and
adjustment ....................................... 7-1
Tool kit............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-4 Removing and installing cowlings
and panels .................................. 7-8
Checking the spark plugs ............ 7-11
Canister ....................................... 7-12
Engine oil and oil filt er cartridge... 7-12
Coolant ........................................ 7-15
Air filter element ........................... 7-17
Checking the engine idling speed............ ............................ 7-17
Checking the throttle grip free play ........................................... 7-17
Valve clearance ........................... 7-18
Tires ............................................. 7-18
Cast magnesium wheels.............. 7-20
Adjusting the clutch lever free play ........................................... 7-21
Checking the brake lever free
play ........................................... 7-22
Brake light switches ..................... 7-23
Checking the front and rear
brake pads................................ 7-23
Checking the brake fluid level ...... 7-24
Changing the brake fluid .............. 7-25
Drive chain slack.......................... 7-25
Cleaning and lubricating the
drive chain ................................ 7-26
Checking and lubricating the cables ....................................... 7-27
Checking and lubricating the throttle grip and cable ............... 7-27BX4-9-E1_1.book 1 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment
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EAU71032
Periodic maintenance charts
Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.

From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).

The annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.
EAU71051
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line Check fuel hoses for cracks or
damage.
Replace if necessary. 
2 *Spark plugs Check condition.
Adjust gap and clean.


3 *Valve clearance Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection Check engine idle speed.

Check and adjust synchronization. 
5 *Exhaust system Check for leakage.
Tighten if necessary.
Replace gaskets if necessary. 
6 *Evaporative
emission control
system Check control system for damage.
Replace if necessary.

7 *Air induction
system Check the air cut-off valve, reed
valve, and hose for damage.
Replace any damaged parts if necessary. 
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EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine noise,
and eventually engine damage. To pre-
vent this from occurring, have your
Yamaha dealer check and adjust the
valve clearance at regular intervals.TIPThis service must be performed whenthe engine is cold.
EAU70961
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA18370

Operation of this vehicle with
improper tire air pressure may
cause severe injury or death
from loss of control.

The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambienttemperature).
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle couldcause an accident.
Tire inspection
Cold tire air pressure: Front:250 kPa (2.50 kgf/cm
2, 36 psi)
Rear:
290 kPa (2.90 kgf/cm2, 42 psi)
Maximum load*: 187 kg (412 lb)
* Total weight of rider, passenger, car- go and accessories
1. Tire sidewall
2. Tire tread depth
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12 The tires should be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or if
the sidewall is cracked, have a Yamaha
dealer replace the tire immediately.
TIPThe tire tread depth limits may differ
from country to country. Always complywith the local regulations.
WARNING
EWA10472

Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.

The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.

Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimalcharacteristics.
Tire information
This model is equipped with tubeless
tires and tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires should be checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10482

The front and rear tires should
be of the same make and de-
sign, otherwise the handling
characteristics of the motorcy-
cle may be different, which
could lead to an accident.

Always make sure that the valve
caps are securely installed to
prevent air pressure leakage.

Use only the tire valves and
valve cores listed below to
avoid tire deflation during ahigh-speed ride.
After extensive tests, only the tires list-
ed below are approved for this model
by Yamaha.
Minimum tire tread depth (front and
rear): 1.6 mm (0.06 in)
1. Tire air valve
2. Tire air valve core
3. Tire air valve cap with seal
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WARNING
EWA10601
This motorcycle is fitted with su-
per-high-speed tires. Note the fol-
lowing points in order to make the
most efficient use of these tires.
Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.

Brand-new tires can have a rela-
tively poor grip on certain road surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any
high-speed riding to ride con-
servatively for approximately
100 km (60 mi) after installing a
new tire.

The tires must be warmed up
before a high-speed run.

Always adjust the tire air pres-
sure according to the operatingconditions.
EAU66460
Cast magnesium wheelsTo maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
these wheels.
The wheel rims should be checked
for cracks, bends, warpage or
damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever the tire or wheel has
been changed or replaced. An un-
balanced wheel can result in poor
performance, adverse handling
characteristics, and shortened tire
life.
These wheels are made of magnesium
and require special care.

When balancing the wheel, use
press-on type weights to avoid
scratching the wheel.

Regularly inspect the wheel for
nicks and scratches. Use touch-up
paint or other sealant to prevent
Front tire: Size: 120/70ZR17M/C (58W)
Manufacturer/model:
BRIDGESTONE/BATTLAX RAC-
ING STREET RS10F
Rear tire:
Size: 190/55ZR17M/C (75W) (YZF-R1)
200/55ZR17M/C (78W)
(YZF-R1M)
Manufacturer/model: BRIDGESTONE/BATTLAX RAC-
ING STREET RS10R
FRONT and REAR: Tire air valve:
TR412
Valve core: #9100 (original)
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EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU68230
BatteryNOTICE
ECA22960
Use only the specified genuine
YAMAHA battery. Using a different
battery may cause the IMU to fail andthe engine to stall.
The battery is located under the rider
seat. (See page 4-38.)NOTICE
ECA22970
The IMU is located under the battery.
It is not user serviceable and very
sensitive, so we advise against re- moving the battery box or handling
the IMU directly.

Do not remove, modify, or place
any foreign materials in or
around the battery box.

Do not subject the IMU to strong
shocks and be careful when
handling the battery.

Do not obstruct the IMU breath-
er hole and do not clean it withcompressed air.
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
1
2
3
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lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AN D ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional batterycharger will damage the battery.
To store the battery 1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive
lead.
[ECA16303]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
ing the battery, be sure the key
is turned to “OFF”, then con-
nect the positive lead before connecting the negative
lead.
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery cancause permanent battery damage.
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EAU66592
Replacing the fusesThe main fuse and ABS motor fuse are
located under the rider seat.
To access the ABS motor fuse1. Remove the passenger seat and rider seat. (See page 4-38.)
2. Remove the panel by removing the screws. 3. Remove the starter relay cover by
pulling it upward.
The fuse boxes, which contain the fus-
es for the individual circuits, are located
under panel A. (See page 7-8.)1. Main fuse
2. ABS motor fuse
3. Starter relay cover
4. ABS motor spare fuse1 2
4
3
1. Screw
2. Panel
1. Starter relay cover1
1
2
1
1. Hazard fuse
2. Fuel injection system fuse
3. Electronic throttle valve fuse
4. Backup fuse
5. Sub radiator fan motor fuse
6. Radiator fan motor fuse
7. Spare fuse
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