2018 YAMAHA YZ65 fuel

Periodic maintenance an d a djustment
7-31
7
EAU66360
Trou bleshootin g charts
Startin g pro blems or poor en gine performance
1. FuelThere is enough fuel.
There is no fuel.
Check the ignition.
Supply fuel.The engine does not
start.
Check the ignition.
Open the throttle
halfw ay and operate
the kickstarter.Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug.
2. IgnitionW et
Dry
There is compression.
There is no
compression.
The engine does not start.
Ha ve a Yamaha dealer check the v ehicle.
Have a Yamaha dealer check the v ehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
v ehicle.
Remo ve the spark
plug and check
the electrodes.
Operate the
kickstarter.
Check the fuel le vel
in the fuel tank.
3. Compression
UBR880E0.book Page 31 Friday, February 16, 2018 8:32 AM

Motorcycle care and stora ge
8-2
8
fected
area any lon ger than in-
structed . Also, thorou ghly rinse
the area off with water, immed i-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can damag e
plastic parts (such as cowlin gs,
panels, etc.) an d the mufflers.
Use only a soft, clean cloth or
spon ge with water to clean
plastic. However, if the plastic
parts cannot be thorou ghly
cleaned with water, dilute d mil d
d eter gent with water may b e
use d. Be sure to rinse off any
d eter gent resi due using plenty
of water, as it is harmful to plas-
tic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d usin g cloths or
spon ges which have b een in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui
d,
an

tifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepag e and
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, an d switches),
b reather hoses an d vents.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the sea
Since sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleanin g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system.
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
UBR880E0.book Page 2 Friday, February 16, 2018 8:32 AM

Motorcycle care and stora ge
8-3
8
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water and a mild d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, but
treat them with a suita ble care
prod uct.
 Avoi d usin g a brasive polishin g
compoun ds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for advice on
what products to use.
EAU41515
Stora ge
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.
Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
2. For motorcycles equipped with a fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the fuel tank and fuel lines, and the carburetor float chamber
by loosening the drain bolt; this
will prevent fuel deposits from
building up.
4. Perform the following steps to protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
UBR880E0.book Page 3 Friday, February 16, 2018 8:32 AM

Specifications
9-1
9
Dimensions:
Overall length:1615 mm (63.6 in)
Overall width:
760 mm (29.9 in)
Overall height: 1000 mm (39.4 in)
Seat height: 755 mm (29.7 in)
Wheelbase:
1140 mm (44.9 in)
Ground clearance: 265 mm (10.43 in)
Wei ght:
Curb weight:
61 kg (134 lb)
Maximum rider weight:
50.0 kg (110 lb)
ng ine:
Combustion cycle:
2-stroke
Cooling system:
Liquid cooled
Number of cylinders: Single cylinder
Displacement: 65 cm³
Bore × stroke:
43.5 × 43.6 mm (1.71 × 1.72 in)
Compression ratio: 8.1–9.6 : 1
Starting system: Kickstarter
Lubrication system:
Premix lubrication
Engine oil:
Engine oil:
YAMALUBE 2R
Recommended brand:
YAMALUBE
Transmission oil:
Type: Motor oil SAE 10W-30 type SE or higher or
Gear oil SAE 85W GL-3
Quantity: 0.50 L (0.53 US qt, 0.44 Imp.qt)
Coolant quantity:
Radiator (including all routes):0.38 L (0.40 US qt, 0.33 Imp.qt)
Air filter:
Air filter element:Wet element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 3.5 L (0.9 US gal, 0.8 Imp.gal)
Car buretor:
Type × quantity:
PWK28 × 1
Spark plu g(s):
Manufacturer/model:
NGK/BR9ECM
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
3.611 (65/18)
Final drive: Chain
Secondary reduction ratio: 3.357 (47/14)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.455 (27/11)
2nd: 1.882 (32/17)
3rd: 1.529 (26/17)
4th:
1.263 (24/19)
5th: 1.095 (23/21)
6th: 0.960 (24/25)
Chassis:
Frame type:Semi double cradle
Caster angle: 26.4 °
Trail:
64 mm (2.5 in)
UBR880E0.book Page 1 Friday, February 16, 2018 8:32 AM

11-1
11
Index
A
Air filter element, cleaning .................... 7-10
B
Brake and clutch levers, checking and
lubricating .......................................... 7-24
Brake fluid, changing ........................... 7-20
Brake fluid level, checking ................... 7-19
Brake lever ............................................. 4-2
Brake lever free play, checking ............ 7-17
Brake pedal ............................................ 4-3
Brake pedal, checking and lubricating .......................................... 7-24
C
Cables, checking and lubricating ......... 7-23
Carburetor, adjusting ........................... 7-12
Care ........................................................ 8-1
Clutch lever ............................................ 4-1
Clutch lever free play, adjusting ........... 7-16
Coolant ................................................... 7-8
D
Drive chain, cleaning and lubricating ... 7-22
Drive chain slack .................................. 7-21
E
Engine break-in ...................................... 6-3
Engine idling speed .............................. 7-12
Engine serial number............................ 10-1
Engine, starting a warm ......................... 6-2
Engine stop switch ................................. 4-1
F
Front and rear brake pads, checking ... 7-18
Front fork, adjusting ............................... 4-9
Front fork, bleeding .............................. 4-10
Front fork, checking ............................. 7-26
Fuel......................................................... 4-4
Fuel cock ................................................ 4-6
Fuel tank breather hose ......................... 4-6
Fuel tank cap.......................................... 4-3
H
Handlebar switch ................................... 4-1
I
Identification numbers.......................... 10-1
K
Kickstarter .............................................. 4-7
L
Labels, location ...................................... 1-1
M
Matte color, caution ............................... 8-1
P
Parking ................................................... 6-5
Part locations ......................................... 3-1 Periodic maintenance and lubrication
chart ..................................................... 7-2
R
Rear suspension, lubricating ................ 7-25
S
Safety information................................... 2-1
Seat......................................................... 4-8
Shifting .................................................... 6-2
Shift pedal............................................... 4-2
Shift pedal, checking ............................ 7-18
Shock absorber assembly, adjusting ... 4-11
Sidestand .............................................. 4-15
Spark plug, checking .............................. 7-6
Specifications ......................................... 9-1
Starter (choke) knob ............................... 4-7
Starting and warming up a cold engine ................................................... 6-1
Steering, checking ................................ 7-26
Storage ................................................... 8-3
Supporting the motorcycle ................... 7-27
Swingarm pivots, lubricating ................ 7-25
T
Throttle grip and cable, checking and lubricating ........................................... 7-23
Throttle grip free play, adjusting ........... 7-13
Tires ...................................................... 7-14
Transmission oil ...................................... 7-7
Troubleshooting .................................... 7-30
Troubleshooting charts ......................... 7-31
V
Vehicle identification number ............... 10-1
W
Wheel bearings, checking..................... 7-27
Wheel (front).......................................... 7-28
Wheel (rear) ........................................... 7-29
Wheels .................................................. 7-16
Y
YPVS system ........................................ 4-16
UBR880E0.book Page 1 Friday, February 16, 2018 8:32 AM