EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit .................... 4-10
Light switch ........................................ 4-20
Interior light switch (for equipped models) ............................................. 4-20
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-21
Accelerator pedal ............................... 4-22 Brake pedal ........................................ 4-22
Parking brake lever ............................ 4-23
YCC-S system.................................... 4-23
Drive select lever and shift paddles ... 4-24
Fuel tank cap...................................... 4-25
Doors .................................................. 4-25
Seats .................................................. 4-26
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-28
Rearview mirror (for equipped
models) ............................................. 4-29
Seat belts ........................................... 4-29
Glove compartment ........................... 4-30
Storage compartments ...................... 4-30
Cup holders ........................................ 4-32
Cargo bed .......................................... 4-33
Flag pole bracket ............................... 4-34
Front shock absorbers ....................... 4-34
Rear shock absorbers ........................ 4-44
Auxiliary DC jack ................................ 4-55UB0F7AE0.book Page 1 Monday, November 6, 2017 2:30 PM
FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 5-1Front and rear brakes ........................... 5-3
Fuel ....................................................... 5-3
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Drive select lever and shift paddles ..... 5-7
YCC-S clutch ....................................... 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2 Shifting and reverse driving ..................6-3
Dynamic clutch engagement ................6-7
Launch system operation .....................6-7
Selecting the drive mode ....................6-10
Parking ................................................6-12
Loading ...............................................6-12
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s Manual and tool kit .................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-11
Panels .................................................8-11
Engine oil and oil filter.........................8-16
Transmission oil ..................................8-27
Final gear oil .......................................8-29
Differential gear oil ..............................8-32
Coolant ...............................................8-34UB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM
Axle boots .......................................... 8-36
Checking the spark plugs .................. 8-37
Air filter maintenance.......................... 8-38
Cleaning the air filter case check hoses ................................................ 8-42
Cleaning the spark arrester ................ 8-43
Valve clearance .................................. 8-45
Brakes ................................................ 8-45
Checking the front and rear brake pads.................................................. 8-45
Checking the parking brake pads ...... 8-46
Checking the brake and YCC-S
clutch fluid levels .............................. 8-46
Brake and YCC-S clutch fluid
replacement...................................... 8-48
YCC-S clutch ..................................... 8-48
Checking the brake pedal .................. 8-49
Checking the accelerator pedal ......... 8-49
Parking brake lever free play adjustment........................................ 8-50
Brake light switch ............................... 8-51
Cable inspection and lubrication........ 8-51
Pedal lubrication................................. 8-52 Checking the stabilizer bushes...........8-52
Upper and lower arm pivot
lubrication (left and right) ..................8-53
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-54
Drive shaft universal joint lubrication .........................................8-54
Steering shaft lubrication....................8-54
Wheel removal ....................................8-55
Checking and tightening the bead lock (YXZ10YESJ) .............................8-55
Tire replacement .................................8-56
Wheel installation................................8-57
Battery ................................................8-57
Jump-starting .....................................8-61
Fuse replacement ...............................8-63
Headlights...........................................8-65
Headlight beam adjustment ...............8-65
Tail/brake light ....................................8-66
Interior lights (for equipped models) ...8-66
Troubleshooting ..................................8-66
Troubleshooting charts .......................8-68
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4
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
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4-20
4
EBU35471Light switch “ / / ”Set the switch to “ ” to turn on the low
beam and the taillight.
Set the switch to “ ” to turn on the high
beam and the taillight.
Set the switch to “ ” to turn off the head-
lights and taillight.NOTICEECB02061Do not use the headlights with the engine
turned off for an extended period of time.
The battery may discharge to the pointthat the electric starter will not have
enough power to crank the engine. If this
should happen, remove the battery and re-
charge it.
EBU36942Interior light switch “ ” (for equipped
models)Push the upper side (a) of the interior light
switch to turn on the interior lights and push
the lower side (b) of the switch to turn off the
lights.
1. Light switch “ / / ”
L
H
1
L
HLH
1. Interior light
1
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4
Do not deform or damage the cylinders
in any way. Cylinder damage will result in
poor damping performance.
Do not dispose of a damaged or worn
out shock absorber assembly yourself.
Take the shock absorber assembly to a
Yamaha dealer for any service. EBU35053Auxiliary DC jack
This model has an auxiliary DC jack located at
the left side of the glove compartment. A 12-
V accessory with the proper plug, such as a
radio or smartphone charger, can be used
when the engine is running and the headlights
are off.
1. Start the engine. (See page 6-2.)
2. Turn the headlights off. (See page 4-20.)
3. Open the auxiliary DC jack cap.
4. Turn the accessory off.
5. Insert the accessory power plug.
6. Turn the accessory on.TIP When inserting or removing the accessory
power plug, turn the accessory off.
When the auxiliary DC jack is not being
used, cover it with the cap.
1. Auxiliary DC jack cap
2. Auxiliary DC jack
2
1
Auxiliary DC jack maximum capacity:
10 A (120 W)
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5-2
5
Drivetrain• Check front differential, transmission case, and rear final
gear for leakage. 5-6, 5-6, 5-6, 8-27,
8-29, 8-32
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 5-6, 8-34
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Drive select lever and
shift paddles • Check for proper operation. 5-7
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-8
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check for proper operation. 3-3, 4-2, 5-8, 8-65,
8-65
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-55, 8-57
Axle boots • Check for damage. 8-36
ITEM ROUTINE PAGEUB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM
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WARNING
EWB02522Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and ex-
plosions and to reduce the risk of injury
when refueling, follow these instructions. 1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-
cle.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or
other sources of ignition such as the pilot
lights of water heaters and clothes dry-
ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill
out of the fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se-
curely.
WARNING
EWB02532Gasoline is poisonous and can cause inju-
ry or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline or inhale a
lot of gasoline vapor, or get some gasoline
in your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes. Your Yamaha engine has been designed to
use regular unleaded gasoline with a research
octane number of 91 or higher (95 or higher
for Europe). If knocking or pinging occurs,
use a different brand of gasoline or premium
unleaded gasoline. Unleaded fuel will give
you longer spark plug life and reduced main-
tenance cost.
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