2018 YAMAHA TMAX brake fluid

Table of contents
Checking the rear brake lock......... 8-20
Checking the front and rear brake pads ........................................... 8-21
Checking the brake fluid level ....... 8-21
Changing the brake fluid ............... 8-22
Drive belt slack .............................. 8-23
Checking and lubricating the
cables......................................... 8-23
Checking and lubricating the throttle grip and cable ................ 8-24
Lubricating the front and rear brake levers ............................... 8-24
Checking and lubricating the
centerstand and sidestand ......... 8-25
Checking the front fork .................. 8-25
Checking the steering.................... 8-26
Checking the wheel bearings ........ 8-26
Battery ........................................... 8-27
Replacing the fuses ....................... 8-28
Vehicle lights ................................. 8-31
Replacing a front turn signal light
bulb ............................................ 8-31
Replacing the license plate light bulb ............................................ 8-32
Troubleshooting............................. 8-33
Troubleshooting charts .................. 8-34
Emergency mode .......................... 8-36
Scooter care and storage ................. 9-1
Matte color caution .......................... 9-1
Care................................................. 9-1
Storage ............................................ 9-4
Specifications ................................. 10-1
Consumer information ................... 11-1
Identification numbers ................... 11-1
Diagnostic connector ..................... 11-2
Vehicle data recording................... 11-2
Index ................................................ 12-1
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For your safety – pre-operation checks
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the in spection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for
obstructions, cracks or damage, and check hose
connections. 5-21,
5-22
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 8-10
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified
level.
Check cooling system for leakage. 8-13
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic
system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brak e fluid to specified level.
Check hydraulic system for leakage. 8-19,
8-21
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic
system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brak e fluid to specified level.
Check hydraulic system for leakage. 8-19,
8-21
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 8-16,
8-24
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Periodic maintenance and adjustment
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EAU71372
General maintenance and lubrication chart
NO. ITEM
1* Diagnostic system
check Perform dynamic inspection
using Yamaha diagnostic tool.
Check the error codes. 
2 * Air filter element Replace. 
3* V-belt case air filter
elements Clean.

Replace. 
4 * Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 * Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 * Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 * Brake fluid Change. Every 2 years
8 Rear brake lock
cable Check cable length.
Adjust if necessary. At the initial interval and 4000
km (2400 mi) after the initial
1000 km (600 mi) and every
5000 km (3000 mi) thereafter.
9 * Rear brake lock Check operation.
Adjust. 
10 * Wheels Check runout and for damage.
Replace if necessary. 
11 * Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
12 * Wheel bearings Check bearing for looseness or
damage. X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
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EAU72781
TIP
Air filters
The engine air filter uses a disposable oil-coated paper element. This element
cannot be cleaned with compressed air, doing so will only damage it.
If you often ride in the rain or in dusty areas, have the engine air filter and
V-belt air filter elements serviced more frequently.
Hydraulic brake service
Regularly check the brake fluid levels in the reservoirs, and refill as necessary.
Replace the internal components of the brake master cylinders and calipers,
and change the brake fluid every 2 years.
Replace the brake hoses every 4 years, or sooner if cracked or damaged.
25 * Cooling system Check coolant level and vehicle
for coolant leakage. 
Change. Every 3 years
26 * V-belt Replace. When the V-belt replacement
indicator flashes [every 20000 km (12000 mi)]
27 * Front and rear
brake switches Check operation.

28 * Moving parts and
cables Lubricate.

29 * Throttle grip
housing and cable Check operation and free play.
Adjust the throttle cable free
play if necessary.
Lubricate the throttle grip housing, cable and grip warmer
wire. 
30 * Lights, signals and
switches Check operation.
Adjust headlight beam.

NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance and adjustment
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EAU22312
Checking the fr ont and rear
brake pads
Front brake
Rear brake
The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator, which
allows you to check the brake pad wear
without having to disassemble the
brake. To check the brake pad wear,
check the position of the wear indicator
while applying the brake. If a brake pad
has worn to the point that the wear indi-
cator almost touches the brake disc,
have a Yamaha dealer replace the
brake pads as a set.
EAU22583
Checking the brake fluid level
Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the res-
ervoir in an upright position. Replenish
the brake fluid if necessary.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
Front brake
Rear brake
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down.1. Brake pad wear indicator
1. Brake pad wear indicator
1
1
Specified brake fluid: DOT 4
1. Minimum level mark
1. Minimum level mark
1
LOWER
1
LOWER
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Periodic maintenance and adjustment
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A low brake fluid level may indicate
worn brake pads or brake system
leakage; therefore, be sure to
check the brake pads for wear and
the brake system for leakage.
If the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.
WARNING
EWA15991
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
EAU22734
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
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Scooter care and storage
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14 Cleaning the windshield
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield with
a cloth or sponge dampened with a mild
detergent, and then wash it off thor-
oughly with water. For additional clean-
ing, use Yamaha Windshield Cleaner
or another high-quality windshield
cleaner. Some cleaning compounds for
plastics may leave scratches on the
windshield. Before using such clean-
ers, test an area of the windshield
which does not affect your visibility and
which cannot be easily recognized.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be- fore storing or covering it.
WARNING
EWA10943
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performance
and cornering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
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Specifications
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Front tire:
Type:Tubeless
Size: 120/70R15M/C(56H)
Manufacturer/model:
BRIDGESTONE/BATTLAXSCF (XP530-A,
XP530E-A)
DUNLOP/ROADSMART3 (XP530D-A)
Rear tire:
Type:Tubeless
Size: 160/60R15M/C(67H)
Manufacturer/model: BRIDGESTONE/BATTLAXSCR (XP530-
A, XP530E-A)
DUNLOP/ROADSMART3 (XP530D-A)
Loading:
Maximum load:199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A, XP530E-A)
* (Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold
tires):
1 person:Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi)
2 persons:
Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm
2, 41 psi)
Front wheel:
Wheel type: Cast wheel
Rim size: 15M/C x MT3.5
Rear wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT4.5
Front brake:
Type:
Hydraulic dual disc brake Specified brake fluid:
DOT 4
Rear brake:
Type:Hydraulic single disc brake
Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 120 mm (4.7 in)
Rear suspension:
Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 117 mm (4.6 in)
Electrical system:
System voltage:
12 V
Ignition system: TCI
Charging system: AC magneto
Battery:
Model:YTZ12S
Voltage, capacity: 12 V, 11.0 Ah (10 HR)
Bulb wattage:
Headlight:LED
Brake/tail light:
LED
Front turn signal light: 21.0 W
Rear turn signal light: LED
Auxiliary light:
LED
License plate light: 5.0 W
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