2018 YAMAHA NIKEN oil filter

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Handlebar switches ........................ 3-3
Indicator lights and warning lights............................................ 3-5
Cruise control system..................... 3-8
Multi-function meter unit .............. 3-11
D-mode (drive mode).................... 3-18
Clutch lever .................................. 3-18
Shift pedal .................................... 3-19
Quick shift system ........................ 3-19
Brake lever.................................... 3-20
Brake pedal .................................. 3-20
ABS .............................................. 3-20
Traction control system ................ 3-21
Fuel tank cap ................................ 3-23
Fuel ............................................... 3-24
Fuel tank overflow hose ............... 3-26
Catalytic converter ....................... 3-26
Seats ............................................ 3-27
Helmet holding cable.................... 3-28
Storage compartment .................. 3-29
Rear view mirrors.......................... 3-30 Adjusting the front fork ................. 3-30
Adjusting the shock absorber
assembly.................................... 3-31
Auxiliary DC jack ........................... 3-33
Auxiliary DC connector ................. 3-34
Sidestand ...................................... 3-34
Ignition circuit cut-off system ....... 3-35
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Removing and installing the
panel ............................................ 6-9
Checking the spark plugs ............. 6-10 Canister ........................................ 6-11
Engine oil ...................................... 6-11
Coolant ......................................... 6-13
Air filter element ............................ 6-15
Checking the engine idling
speed ........................................ 6-15
Checking the throttle grip free play ............................................ 6-15
Valve clearance............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free play ............................................ 6-19
Checking the brake lever free
play ............................................ 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake pads ................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the drive chain ................................. 6-24
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-26UBD5E0E0.book Page 1 Wednesday, April 25, 2018 2:23 PM

Description
2-1
2
EAU10411
Left view
1
2,3
4
5
6
7
8
9
1. Battery (page 6-29)
2. Storage compartment (page 3-29)
3. Tool kit (page 6-2)
4. Seat lock (page 3-27)
5. Spring preload adjuster (page 3-31)
6. Rebound damping force adjuster (page 3-31)
7. Shift pedal (page 3-19)
8. Engine oil drain bolt (page 6-11)9. Engine oil filter cartridge (page 6-11)
UBD5E0E0.book Page 1 Wednesday, April 25, 2018 2:23 PM

Operation and important ri din g points
5-3
5
EAU16811
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en-
gine speeds during acceleration.
 Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
0–1000 km (0–600 mi)
Avoid prolonged operation above 5600
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dge or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6700
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
 Keep the en gine spee d out of
the tachometer red zone.
 If any en gine trou ble shoul d oc-
cur during the en gine break-in
perio d, imme diately have a
Yamaha dealer check the vehi-
cle.
UBD5E0E0.book Page 3 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-7
6
21 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
22 *Shock a
bsor ber as-
sem bly • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
24 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
25 En
gine oil filter car-
tri dg e •Replace.
√√√
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *Front an
d rear
b rake switches • Check operation.
√√√√√√
28 *Movin
g parts an d
ca bles • Lubricate.
√√√√√
29 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
AN
NUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
UBD5E0E0.book Page 7 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-8
6
EAU72800
TIP Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UBD5E0E0.book Page 8 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-11
6
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
 Check each hose connection.
 Check each hose and canister for
cracks or damage. Replace if
damaged.
 Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU1990E
Engine oilThe engine oil level should be checked
regularly. In addition, the oil must be
changed and the oil filter cartridge re-
placed at the intervals specified in the
periodic maintenance chart.NOTICE
ECA11621
 In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical add itives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specified . In
a dd ition, do not use oils lab eled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
To check the en gine oil level
1. After warming up the engine, wait a few minutes for the oil to settle.
2. With the vehicle on a level surface, hold it upright for an accurate
reading.
3. Look at the check window located at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather
1
2
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
1. Engine oil filler cap
2. O-ring
3. Engine oil level check window
4. Maximum level mark
5. Minimum level mark
21
3
45
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Periodic maintenance an d a djustment
6-12
6 4. If the engine oil is at or below the
minimum level mark, remove the
oil filler cap and add oil.
5. Check the engine oil filler cap O- ring. Replace if damaged.
6. Install the engine oil filler cap.
To chan ge the en gine oil (an d filter)
1. Start the engine and allow it to idle for a few minutes to warm up the
oil, and then stop the engine.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap, and then the engine oil drain bolt
and gasket.
TIPSkip steps 4–6 if the oil filter cartridge
is not being replaced.4. Remove the oil filter cartridge withan oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.6. Install the new oil filter cartridge,and then tighten to the specified
torque.
1. Engine oil filler cap
2. O-ring
21
1. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
1
2
2
1
1. O-ring
UBD5E0E0.book Page 12 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-13
6
7. Install the engine oil drain bolt with a new gasket, and then tighten the
bolt to the specified torque.
8. Pour the specified amount of the recommended oil into the crank-
case.
TIPUsing a funnel is recommended.
9. After checking the engine oil fillercap O-ring, install the filler cap.TIPWipe off any spilled oil before starting
the engine.10. Start the engine and let it idle while checking for oil leaks.TIPIf any oil leaks are found which you
cannot fix, have the vehicle inspected.11. Stop the engine, wait a few min-utes for the oil to settle, and then
check the oil level one last time.
NOTICE: Do not operate the ve-
hicle until you know that the en-
g ine oil level is sufficient.
[ECA10012] EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU20097
To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold.
1. Park the vehicle on a level surface.
1. Torque wrenchTi ghtenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
Ti ghtenin g torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 32 lb·ft)1
Recommen ded coolant:
YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)
UBD5E0E0.book Page 13 Wednesday, April 25, 2018 2:23 PM