2018 YAMAHA NIKEN ignition

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Handlebar switches ........................ 3-3
Indicator lights and warning lights............................................ 3-5
Cruise control system..................... 3-8
Multi-function meter unit .............. 3-11
D-mode (drive mode).................... 3-18
Clutch lever .................................. 3-18
Shift pedal .................................... 3-19
Quick shift system ........................ 3-19
Brake lever.................................... 3-20
Brake pedal .................................. 3-20
ABS .............................................. 3-20
Traction control system ................ 3-21
Fuel tank cap ................................ 3-23
Fuel ............................................... 3-24
Fuel tank overflow hose ............... 3-26
Catalytic converter ....................... 3-26
Seats ............................................ 3-27
Helmet holding cable.................... 3-28
Storage compartment .................. 3-29
Rear view mirrors.......................... 3-30 Adjusting the front fork ................. 3-30
Adjusting the shock absorber
assembly.................................... 3-31
Auxiliary DC jack ........................... 3-33
Auxiliary DC connector ................. 3-34
Sidestand ...................................... 3-34
Ignition circuit cut-off system ....... 3-35
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Removing and installing the
panel ............................................ 6-9
Checking the spark plugs ............. 6-10 Canister ........................................ 6-11
Engine oil ...................................... 6-11
Coolant ......................................... 6-13
Air filter element ............................ 6-15
Checking the engine idling
speed ........................................ 6-15
Checking the throttle grip free play ............................................ 6-15
Valve clearance............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free play ............................................ 6-19
Checking the brake lever free
play ............................................ 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake pads ................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the drive chain ................................. 6-24
Checking and lubricating the cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-26UBD5E0E0.book Page 1 Wednesday, April 25, 2018 2:23 PM

Instrument and control functions
3-2
3
EAU10474
Main switch/steerin g lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code re-
registering key (red bow), keep it in a
safe place and only use it for code re-
registering.
EAU84031
ON
All electrical circuits are supplied with
power and the vehicle lights are turned
on. The engine can be started. The key
cannot be removed.TIP The headlight(s) will turn on when
the engine is started.
 To prevent battery drain, do not
leave the key in the on position
without the engine running.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switched off, which may result in
loss of control or an acci dent.
EAU1068B
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position, push the key in and turn it to
“LOCK”.
3. Remove the key.
P
ON
OFF
LOCK
1. Push.
2. Turn.
1
2
UBD5E0E0.book Page 2 Wednesday, April 25, 2018 2:23 PM

Instrument and control functions
3-24
3
TIPThe fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly closed and locked.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leakin g fuel is a fire hazar d.
EAU13222
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline an d gasoline vapors are
extremely flammab le. To avoid fires
an d explosions an d to re duce the
risk of injury when refueling , follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spille d fuel with a clean,
d ry, soft cloth, since fuel may
d eteriorate painte d surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous an d can
cause injury or death. Han dle gaso-
line with care. Never siphon gasoline
b y mouth. If you shoul d swallow
some gasoline or inhale a lot of g as-
oline vapor, or get some gasoline in
your eyes, see your doctor imme di-1. Fuel tank filler tube
2. Maximum fuel level
1
2
UBD5E0E0.book Page 24 Wednesday, April 25, 2018 2:23 PM

Instrument and control functions
3-34
3
EAU70641
Auxiliary DC connectorThis vehicle is equipped with an auxil-
iary DC connector. Consult your
Yamaha dealer before installing any accessories.
EAU15306
Si destan dThe sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
WARNING
EWA10242
The vehicle must not b e ridden with
the si destan d d own, or if the si de-
stan d cannot b e properly move d up
(or does not stay up), otherwise the
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possib le loss of control.
Yamaha’s ig nition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raisin g the si destan d b e-
fore startin g off. Therefore, check this system re
gularly an d have a
Yamaha dealer repair it if it does not
function properly.
UBD5E0E0.book Page 34 Wednesday, April 25, 2018 2:23 PM

For your safety – pre-operation checks
4-3
4
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle. 3-34
ITEM CHECKS PAGE
UBD5E0E0.book Page 3 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-32
6
If a fuse is blown, replace it as follows.1. Turn the main switch off and turn off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to avoi
d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Signaling system fuse
2. ABS control unit fuse
3. Accessory fuse
4. Ignition fuse
5. Hazard fuse
6. Terminal fuse 1
7. Terminal fuse 2
8. Headlight fuse
9. Right radiator fan motor fuse
10.Left radiator fan motor fuse
11.Spare fuse
11 1
2
3
11
10 9876 5 4
Specifie
d fuses:
Main fuse: 50.0 A
ABS motor fuse:
30.0 A
Cruise control fuse: 1.0 A
Brake light fuse: 1.0 A
Specifie d fuses (fuse box 1):
Fuel injection system fuse: 25.0 A
ABS solenoid fuse: 20.0 A
Electronic throttle valve fuse:
7.5 A
Backup fuse: 7.5 A
Heater fuse: 10.0 A
Specifie d fuses (fuse box 2):
Signaling system fuse:
7.5 A
ABS control unit fuse:
5.0 A
Accessory fuse: 5.0 A
Ignition fuse: 15.0 A
Specifie d fuses (fuse box 3):
Hazard fuse: 7.5 A
Te r m i n a l f u s e 1 : 2.0 A
Te r m i n a l f u s e 2 :
2.0 A
Radiator fan motor fuse: 10.0 A × 2
Headlight fuse: 10.0 A
UBD5E0E0.book Page 32 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-33
6
EAU72980
Vehicle li ghtsThis model is equipped with full-LED
lighting. There are no user replaceable
bulbs.
If a light does not come on, check the
fuses and then have a Yamaha dealer
check the vehicle.NOTICE
ECA16581
Do not affix any type of tinte d film or
stickers to the head lig ht lens.
EAU84980
Sta bility barThis model is equipped with a stability
bar.NOTICE
ECA26440
The stab ility bar was not d esigne d to
support the wei ght of the vehicle. Do
not use the sta bility bar as a jackin g
point.
EAU25872
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
1. Stability bar
1
UBD5E0E0.book Page 33 Wednesday, April 25, 2018 2:23 PM

Periodic maintenance an d a djustment
6-35
6
EAU42505
Trou bleshootin g chartsStartin g prob lems or poor en gine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
UBD5E0E0.book Page 35 Wednesday, April 25, 2018 2:23 PM