2018 YAMAHA MT-03 lock

Periodic maintenance an d a djustment
6-21
6
EAU40262
Checkin g the brake flui d level
Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake
Rear brake
WARNING
EWA16011
Improper maintenance can result in
loss of brakin g a bility. O bserve
these precautions: z Insufficient brake flui d may al-
low air to enter the brake sys-
tem, re ducing brakin g
performance. z
Clean the filler cap before re-
moving . Use only DOT 4 b rake
flui d from a seale d container.
z Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
z Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
z Be careful that water or dust
d oes not enter the brake flui d
reservoir when refilling . Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may d amage painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
1. Minimum level mark
1. Minimum level mark
Specified b rake flui d:
DOT 4
1
1
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Periodic maintenance an d a djustment
6-23
6
prevent this from occurrin
g,
keep the d rive chain slack with-
in the specifie d limits.
[ECA17791]
EAU62983
To adjust the d rive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack. 1. Remove the drive chain puller cap, and then loosen the axle nut and
the locknut on each side of the
swingarm.
2. To tighten the drive chain, turn the drive chain slack adjusting nut on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting nut on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
TIP
Using the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.
3. Tighten the axle nut, then the lock-nuts to their specified torques.
4. Make sure that the drive chain pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
5. Install the drive chain puller caps.
1. Locknut
2. Drive chain puller cap
1. Axle nut
1
2
1
1. Drive chain slack adjusting nut
1. Alignment marks
2. Drive chain puller
Ti ghtenin g torques:
Axle nut:
57 N·m (5.7 kgf·m, 42 lb·ft)
Locknut: 16 N·m (1.6 kgf·m, 12 lb·ft)
1(a)
(b)
1
2
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Periodic maintenance an d a djustment
6-31
6
5. Place the tray in its original posi-
tion, and then install the quick fas-
teners.
6. Install the passenger seat.
Fuse box 1 is located behind the center
cover. (See page 3-18.)
Fuse box 1
Fuse box 2 is located under the rider
seat. (See page 3-18.) Fuse
box 2
If a fuse is blown, replace it as follows. 1. Turn the key to “ ” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. Fuse box 1
1. Ignition fuse
2. Signaling system fuse
3. ABS control unit fuse
4. Backup fuse (for clock)
5. Headlight fuse
6. Radiator fan motor fuse
7. Spare fuse
1
71
2
3
5
6
4
1. Fuse box 2
1. Spare fuse
2. ABS solenoid fuse
3. ABS motor fuse
1
123
UB9AE0E0.book Page 31 Thursday, March 23, 2017 2:48 PM

Periodic maintenance an d a djustment
6-34
6
EAU62590
Replacin g a turn si gnal li ght
b ul b
1. Remove the turn signal light lens
by removing the screw.
2. Remove the turn signal light bulb socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
6. Install the turn signal light lens by installing the screw. NOTICE: Do
not overti ghten the screw, oth-
erwise the lens may b reak.
[ECA11192] EAU62670
Replacin
g the license plate
li g ht bul b
1. Remove the mudguard by remov-
ing the quick fasteners.
2. Remove the rear fender lower panel by removing the bolts and
screws.
3. Remove the license plate light bulb socket (together with the
bulb) by pulling it out.
4. Remove the burnt-out bulb by pulling it out.
1. Turn signal light lens
2. Screw
1. Turn signal light bulb socket
1
2
1
1. Mudguard
2. Quick fastener
1. Bolt
2. Screw
3. Rear fender lower panel
1
2
3
2
1
2
2
1
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Periodic maintenance an d a djustment
6-38
6 En
gine overheatin g
WARNING
EWAT1041
zDo not remove the ra diator cap when the en gine an d ra diator are hot.
Scal din g hot flui d an d steam may b e blown out un der pressure, which
coul d cause serious injury. Be sure to wait until the eng ine has cooled.
z Place a thick ra g, like a towel, over the ra diator cap, an d then slowly ro-
tate the cap counterclockwise to the detent to allow any resi dual pres-
sure to escape. When the hissin g soun d has stopped , press down on the
cap while turnin g it counterclockwise, an d then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
UB9AE0E0.book Page 38 Thursday, March 23, 2017 2:48 PM

10-1
10
Index
A
ABS ....................................................... 3-14
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light......................................... 6-33
B
Battery .................................................. 6-29
Brake and clutch levers, checking
and lubricating .................................... 6-26
Brake and shift pedals, checking and lubricating .................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-13
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-19
Brake pedal........................................... 3-14
C
Cables, checking and lubricating ......... 6-24
Canister................................................... 6-8
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-12
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
D
Data recording, vehicle ........................... 9-3
Diagnostic connector.............................. 9-2
Dimmer switch ...................................... 3-11
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack................................... 6-22
E
Engine break-in....................................... 5-4
Engine oil and oil filter cartridge ............. 6-8
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-3
F
Front and rear brake pads, checking.... 6-20
Front fork, checking .............................. 6-27
Fuel ....................................................... 3-16
Fuel tank cap ........................................ 3-15
Fuel tank overflow hose ........................ 3-17
Fuses, replacing.................................... 6-30
H
Handlebar switches .............................. 3-11
Headlight bulb, replacing ...................... 6-32
Helmet holders...................................... 3-20
High beam indicator light........................ 3-2 Horn switch .......................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-23
Indicator lights and warning lights ......... 3-2
L
License plate light bulb, replacing........ 6-34
Luggage strap holders ......................... 3-22
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission
control system ..................................... 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light ............................. 3-2
O
Oil pressure warning light ....................... 3-2
P
Parking ................................................... 5-4
Part locations ......................................... 2-1
Pass switch .......................................... 3-11
S
Safety information .................................. 1-1
Seats .................................................... 3-18
Shifting ................................................... 5-3
Shift pedal ............................................ 3-13
Shift timing indicator light....................... 3-4
Shock absorber assembly, adjusting............................................. 3-21
Sidestand ............................................. 3-23
Sidestand, checking and lubricating .... 6-26
Spark plugs, checking ............................ 6-7
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Start switch .......................................... 3-12
Steering, checking................................ 6-28
Storage ................................................... 7-4
Storage compartment .......................... 3-21
Supporting the motorcycle................... 6-35
Swingarm pivots, lubricating ................ 6-27
T
Tail/brake light ...................................... 6-33
Throttle grip and cable, checking and lubricating .................... 6-25
Throttle grip free play, checking........... 6-14
Tires ...................................................... 6-15
Tool kit.................................................... 6-2
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