2018 YAMAHA KODIAK 450 tires

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights and warning lights .............. 4-2
Display unit ................................................ 4-4
Self-diagnosis device .................................. 4-6
Handlebar switches .................................... 4-6
Throttle lever ............................................... 4-8
Speed limiter ............................................... 4-9
Front brake lever ....................................... 4-10
Brake pedal and rear brake lever .............. 4-10
Drive select lever ....................................... 4-11
Fuel tank cap ............................................ 4-11
Fuel ........................................................... 4-11 Seat .......................................................... 4-13
Storage compartment............................... 4-14
Front carrier .............................................. 4-15
Rear carrier ............................................... 4-15
Adjusting the front and rear shock
absorber assemblies ............................. 4-15
Auxiliary DC jack....................................... 4-17
Winch pre-wiring ...................................... 4-17
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Final gear oil ............................................... 5-3
Differential gear oil ...................................... 5-3
Coolant ....................................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-4
Tires ............................................................ 5-4
Chassis fasteners ....................................... 5-6
Instruments, lights and switches ................ 5-6
OPERATION .................................................. 6-1 Starting the engine ..................................... 6-1UBB560E0.book Page 1 Tuesday, May 9, 2017 5:31 PM

1-7
1
E10
**.* kPa
*.** kgf/cm²
*.* psi **.* kPa
*.** kgf/cm²
*.* psi
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
******
*** kW
*** kg
****1
2
34
This pictogram shows trailer Hitch Tow
weight limit. (Combined weight of the trailer
and all cargo in the trailer.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
EN228 fuel identification mark.
Gasoline of ethanol 10% or less can be
used.
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold.
Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death. This pictogram shows the loading limits
and/or maximum load capacity for this ATV.
Follow all load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure you do not exceed the load limits.
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This pictogram shows trailer Hitch Tongue
weight limit. (Weight on the trailer tongue.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
1
2
3
4Year of construction
Model Name
Max. Power
Mass In Running Order
UBB560E0.book Page 7 Friday, March 10, 2017 10:20 AM

1-9
1
Wait for the engine to return to normal idle speed
before shifting.
2UD-F151E-00
Recommended
Minimum: FRONT
REAR
: FRONT
REAR: 35 kPa, (5.0 psi)
: 30 kPa, (4.4 psi)
: 32 kPa, (4.6 psi)
: 27 kPa, (4.0 psi)Never set tire pressure below minimum. It could cause
the tire to dislodge from the rim.Cargo or a trailer can affect stability and handling.
Read owner’s manual before loading or towing.
When riding with cargo or towing a trailer : Reduce speed
and allow more room to stop. Avoid hills and rough terrain.
Maximum Vehicle Load : 240 kg, (530 lbs)
Includes weight of operator, cargo and accessories
(and if applicable, trailer tongue weight).
WARNING
B16-F816M-00
YAMAHAIMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.OPERATING TIRE PRESSURE : Set with tires coldLOADING/TRAILER TOWING
5880 N
1322
(600 kgf)
( 15 kgf)
37S-F151K-00
12
34
5
UBB560E0.book Page 9 Friday, March 10, 2017 10:20 AM

2-3
2
technique described in this manual on level
ground. Avoid crossing the side of a steep hill if
possible.
 Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear range and maintain a
steady speed when climbing a hill. If you stall or
roll backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
 Always check for obstacles before operating in
a new area.
 Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
 Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to
reduce the chance of skidding or sliding out of
control. 
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
 Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.
 Always use the size and type of tires specified in
this manual.
 Always maintain proper tire pressure as de-
scribed in this manual.
 Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
 Do not operate your ATV during darkness un-
less it is equipped with a properly functioning
headlight. Off-road riding is inherently danger-
ous and additionally, off-road trails do not have
streetlights to guide you.
UBB560E0.book Page 3 Friday, March 10, 2017 10:20 AM

5-2
5
Front brake• Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 5-3, 8-37, 8-38, 8-39
Rear brake • Check operation, and correct if necessary.
• Lubricate cables if necessary.
• Check lever and pedal free play, and adjust if necessary. 5-3, 8-37, 8-40
Throttle lever • Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
• Check lever free play, and adjust if necessary. 5-4, 8-36
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-46
Wheels and tires • Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary. 5-4
Brake pedal • Make sure that operation is smooth. Lubricate pedal pivoting point
if necessary. 8-48
Brake levers • Make sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-47
Axle boots • Check for cracks or damage, and replace if necessary. 8-45
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switches • Check operation, and correct if necessary. 5-6
ITEM ROUTINE PAGE
UBB560E0.book Page 2 Friday, March 10, 2017 10:20 AM

5-4
5
Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake pads and friction plates for wear.
(See page 8-37.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19816TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage. Tire pressure
Use a tire pressure gauge to check and adjust tire
air pressure when the tires are cold. The tire air
pressure must be equal on both sides.
WARNING! Operation of this vehicle with im- proper tire pressure may cause severe injury or
death from loss of control or rollover. Tire
pressure below the minimum specified could
also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02542]
Recommended tire pressure: Front35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear 30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum tire pressure: Front32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear 27.0 kPa (0.270 kgf/cm², 4.0 psi)
Maximum tire seating pressure: Front250 kPa (2.5 kgf/cm², 36 psi)
Rear 250 kPa (2.5 kgf/cm², 36 psi)
UBB560E0.book Page 4 Friday, March 10, 2017 10:20 AM

5-5
5Tire pressure gauge
A low-pressure tire gauge is included as standard
equipment with your vehicle. (See page 8-2.)
When using the tire pressure gauge, make two
measurements and use the second reading as grit
in the gauge or tire valve could have caused the
first reading to be incorrect.
Tire wear
If the tire is damaged or the tire tread depth de-
creases to 3 mm (0.12 in) or less, replace the tire. Tire information
This ATV is equipped with tubeless tires and tire
air valves. After extensive tests, only the tires list-
ed below are approved for this model by Yamaha.
WARNING
EWB02552Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.
1. Low-pressure tire gauge
2. Tire air valve
1
2
1. Tire wear limit
UBB560E0.book Page 5 Friday, March 10, 2017 10:20 AM

5-6
5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19841Chassis fastenersMake sure that all nuts, bolts and screws are
properly tightened.EBU19851Instruments, lights and switchesCheck that all instruments, lights and switches are
working properly. Correct if necessary.
Front:
Manufacturer/model:CHENG SHIN/C-828
(YFM45KDXJ_AUS/NZL,
YFM45KPXJ_AUS/NZL)
CST/CU905 (YFM45KDHJ,
YFM45KDXJ_EUR/FRA/GBR,
YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
Size: AT25 x 8-12
Ty p e : Tu b e l e s s
Rear: Manufacturer/model:CHENG SHIN/C-828
(YFM45KDXJ_AUS/NZL,
YFM45KPXJ_AUS/NZL)
CST/CU906 (YFM45KDHJ,
YFM45KDXJ_EUR/FRA/GBR,
YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
Size: AT25 x 10-12
Ty p e : Tu b e l e s s
UBB560E0.book Page 6 Friday, March 10, 2017 10:20 AM