2018 YAMAHA KODIAK 450 check oil

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights and warning lights .............. 4-2
Display unit ................................................ 4-4
Self-diagnosis device .................................. 4-6
Handlebar switches .................................... 4-6
Throttle lever ............................................... 4-8
Speed limiter ............................................... 4-9
Front brake lever ....................................... 4-10
Brake pedal and rear brake lever .............. 4-10
Drive select lever ....................................... 4-11
Fuel tank cap ............................................ 4-11
Fuel ........................................................... 4-11 Seat .......................................................... 4-13
Storage compartment............................... 4-14
Front carrier .............................................. 4-15
Rear carrier ............................................... 4-15
Adjusting the front and rear shock
absorber assemblies ............................. 4-15
Auxiliary DC jack....................................... 4-17
Winch pre-wiring ...................................... 4-17
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Final gear oil ............................................... 5-3
Differential gear oil ...................................... 5-3
Coolant ....................................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-4
Tires ............................................................ 5-4
Chassis fasteners ....................................... 5-6
Instruments, lights and switches ................ 5-6
OPERATION .................................................. 6-1 Starting the engine ..................................... 6-1UBB560E0.book Page 1 Tuesday, May 9, 2017 5:31 PM

Operating the drive select lever and driving in reverse ....................................... 6-2
Engine break-in ........................................... 6-4
Parking ........................................................ 6-4
Parking on a slope ...................................... 6-5
Accessories and loading ............................. 6-5
RIDING YOUR ATV ........................................ 7-1 GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............... 7-9
TURNING YOUR ATV................................ 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-17
CROSSING THROUGH SHALLOW WATER .................................................... 7-18
RIDING OVER ROUGH TERRAIN ............. 7-20
SLIDING AND SKIDDING .......................... 7-21
WHAT TO DO IF... ..................................... 7-22
WHAT TO DO... ......................................... 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 8-1 Owner’s manual and tool kit ....................... 8-2 Periodic maintenance chart: Emission
control system .......................................... 8-3
Periodic maintenance chart: General maintenance and lubrication .................... 8-4
Removing and installing panels .................. 8-8
Checking the spark plug........................... 8-15
Engine oil and oil filter cartridge ............... 8-17
Final gear oil ............................................. 8-22
Changing the differential gear oil.............. 8-24
Coolant ..................................................... 8-26
Cleaning the air filter ................................. 8-30
Cleaning the spark arrester ...................... 8-33
V-belt cooling duct check hose ................ 8-35
V-belt case drain plug............................... 8-35
Adjusting the throttle lever free play ......... 8-36
Valve clearance......................................... 8-36
Brakes....................................................... 8-37
Checking the front brake pads and rear brake friction plates ................................ 8-37
Checking the brake fluid level .................. 8-38
Changing the brake fluid .......................... 8-39
Checking the front brake lever free play... 8-39
Adjusting the rear brake lever and brake pedal ....................................................... 8-40
Axle boots................................................. 8-45
Brake light switches ................................. 8-46
Checking and lubricating the cables ........ 8-46
UBB560E0.book Page 2 Tuesday, May 9, 2017 5:31 PM

2-5
2
ungrounded or broken wiring. Visually check
for broken wiring and leaking fuel. Leaking
fuel can be confirmed by the odor of gasoline.
4. Once immediate safety hazards are con- firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, sus-
pension damage, wheel damage, and so on.
Fuel, oil, and coolant usually give off a notice-
able odor.
5. If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
tions performed to your vehicle that change any of
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious injury or death. You are responsible for injuries re-
lated to changes in the vehicle. Keep the following
guidelines in mind, as well as those found in the
Loading section (page 6-6) when mounting acces-
sories.

Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.
 Accessories fitted to the ATV can create insta-
bility due to improper weight distribution.
 Bulky or large accessories may seriously affect
the stability of the ATV.
 Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.
 Use caution when adding electrical accesso-
ries. If electrical accessories exceed the capac-
ity of the ATV’s electrical system, an electric
failure could result, which could cause a dan-
UBB560E0.book Page 5 Friday, March 10, 2017 10:20 AM

3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Air filter case
3. Battery
4. Fuses
5. Tail/brake light
6. Engine oil filler cap
7. Oil filter cartridge
8. Coolant reservoir
9. V-belt cooling duct check hose
1
2
3
4
5
9
7
8
6
1. Spark arrester
2. Storage compartment and tool kit
3. Fuel tank cap
4. Spark plug
5. Auxiliary DC jack
6. Front shock absorber spring preload adjuster
7. Rear brake light switch
8. Brake pedal
9. V-belt case drain plug
10.Rear shock absorber spring preload adjuster 110
6
2
3
4
5
7
9
8
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM

5-1
5
EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-11, 5-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-3, 8-17
Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-22
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-24
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 5-3, 8-26
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM

5-3
5
EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-11.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-17.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-22.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-24.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-26.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU28533Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front
brake lever. If there is free play, have a Yamaha
dealer check the brake system.
 Check for correct free play in the rear brake le-
ver and brake pedal. If the free play is incorrect,
adjust it. (See page 8-40.)
 Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 8-38.)
Specified brake fluid:DOT 4
UBB560E0.book Page 3 Friday, March 10, 2017 10:20 AM

8-5
8
8*Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
9 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
10 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
11 *Drive shaft univer-
sal joint • Lubricate with lithium-soap-based grease.
√√√
12 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
13 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
14 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
15 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
16 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
17 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBB560E0.book Page 5 Friday, March 10, 2017 10:20 AM

8-6
8
18*Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
19 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
20 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
21 Engine oil filter car-
tridge • Replace.
√√√
22 *Engine oil strainer • Clean. √√√
23 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
24 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
25 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
26 *Moving parts and
cables •Lubricate.
√√√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBB560E0.book Page 6 Friday, March 10, 2017 10:20 AM