Checking and lubricating the front and rear brake levers ..................................... 8-47
Checking and lubricating the brake pedal ....................................................... 8-48
Checking the wheel hub bearings............. 8-48
Lubricating the drive shaft universal joint ......................................................... 8-48
Checking the stabilizer bushes ................. 8-49
Lubricating the rear knuckle pivots ........... 8-49
Lubricating the steering shaft ................... 8-50
Battery....................................................... 8-51
Replacing a fuse ....................................... 8-54
Replacing a headlight bulb ....................... 8-57
Adjusting a headlight beam ...................... 8-60
Replacing the tail/brake light bulb ............ 8-61
Removing a wheel ..................................... 8-61
Installing a wheel....................................... 8-62
Troubleshooting ........................................ 8-63
Troubleshooting charts ............................. 8-64
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2 SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION....................... 11-1
Identification numbers .............................. 11-1
INDEX .......................................................... 12-1
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Air filter case
3. Battery
4. Fuses
5. Tail/brake light
6. Engine oil filler cap
7. Oil filter cartridge
8. Coolant reservoir
9. V-belt cooling duct check hose
1
2
3
4
5
9
7
8
6
1. Spark arrester
2. Storage compartment and tool kit
3. Fuel tank cap
4. Spark plug
5. Auxiliary DC jack
6. Front shock absorber spring preload adjuster
7. Rear brake light switch
8. Brake pedal
9. V-belt case drain plug
10.Rear shock absorber spring preload adjuster 110
6
2
3
4
5
7
9
8
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4-17
4
EBU19184Auxiliary DC jackThe auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running and the light switch is set to “OFF”.1. Set the light switch to “OFF”.
2. Turn the accessory off.
3. Start the engine. (See page 6-1.)
4. Open the auxiliary DC jack cap, and then in- sert the accessory power plug into the jack. 5. Turn the accessory on.
6. When the auxiliary DC jack is not being used,
cover it with the cap.
NOTICEECB00121Do not use accessories requiring more than
the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.
If accessories are used without the engine
running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.
Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged. EBU37290Winch pre-wiringThis vehicle is equipped with pre-wiring leads for
a winch. Consult your Yamaha dealer for details.
1. Auxiliary DC jack cap
2. Auxiliary DC jack
1
2
Maximum rated capacity for the auxiliary DC
jack: DC 12 V, 10 A (120 W)
UBB560E0.book Page 17 Tuesday, May 9, 2017 5:32 PM
8-54
8
EBU30804Replacing a fuseFor non-EPS models1. Fuel injection system spare fuse
2. Fuel injection system fuse
3. Main fuse
4. Fuse box
1
2
3
4
1. Auxiliary DC jack fuse
2. Four-wheel-drive motor fuse
3. Ignition fuse
4. Radiator fan motor fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
1
2
34
5
6
7
UBB560E0.book Page 54 Friday, March 10, 2017 10:20 AM
8-55
8For EPS models
If an electrical problem is suspected, check the
fuse and replace it if necessary as follows.
NOTICEECB00641To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse. 1. Turn off all electrical systems. (See page 4-1.)
1. Fuel injection system spare fuse
2. Fuel injection system fuse
3. Main fuse
4. EPS fuse
5. Fuse box
1
2
3
4
5
1. Auxiliary DC jack fuse
2. Four-wheel-drive motor fuse
3. Ignition fuse
4. Radiator fan motor fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
1
2
34
5
6
7
UBB560E0.book Page 55 Friday, March 10, 2017 10:20 AM
8-56
8
2. Remove the seat. (See page 4-13.)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
4. Turn on the main switch, start the engine, and then turn on the circuit in question.
5. If the fuse immediately blows again, have a Yamaha dealer check the vehicle.
Specified fuses:
Main fuse:40.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Four-wheel-drive motor fuse: 3.0 A
Signaling system fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse: 10.0 A
EPS fuse: 40.0 A (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ)
UBB560E0.book Page 56 Friday, March 10, 2017 10:20 AM
10-5
10
Headlight(s):Bulb type:Krypton bulbHandlebar-mounted light:Bulb type:Halogen bulb (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Handlebar-mounted light: 12 V, 35.0/36.5 W × 1 (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ)
Tail/brake light: 12 V, 5.0/21.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
EPS warning light:
LED (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)
Park indicator light: LED
On-Command four-wheel-drive indicator light: LED
Engine trouble warning light:
LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse:
10.0 A
EPS fuse: 40.0 A (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Four-wheel-drive motor fuse:
3.0 A
Radiator fan motor fuse: 20.0 AEBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
UBB560E0.book Page 5 Friday, March 10, 2017 10:20 AM
12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-17
Air filter, cleaning ......................................................... 8-30
Axle boots .................................................................... 8-45BBattery .......................................................................... 8-51
Brake fluid, changing ...................................................8-39
Brake fluid level, checking ........................................... 8-38
Brake lever free play, checking the front ..................... 8-39
Brake lever, front .......................................................... 4-10
Brake levers, checking and lubricating ........................ 8-47
Brake light switches ..................................................... 8-46
Brake pads and friction plates, checking ..................... 8-37
Brake pedal and rear brake lever ................................. 4-10
Brake pedal, checking and lubricating ........................ 8-48
Brakes .......................................................................... 8-37
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-46
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-2DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-24Display unit .................................................................... 4-4
Drive select lever .......................................................... 4-11
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-48
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-17
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-22
Four-wheel-drive indicator light ..................................... 4-4
Fuel ...................................................................... 4-11, 5-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing ........................................................... 8-54HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-60
Headlight bulb, replacing ............................................. 8-57
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-7
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM