2018 YAMAHA EX Owners Manual

Care and storage
75
EJU37146
Post-operation care
WARNING
EWJ00331
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU44560Flushing the cooling water passages
NOTICE
ECJ01311
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
Flush the cooling water passages to prevent
them from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the seat and seat storage com-
partment. (See page 38 for seat removal
and installation procedures and page 42
for information on the seat storage com-
partment.)(3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap
and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa-
tercraft is clear, and then start the en-
gine. Immediately after the engine starts,
fully turn the water supply on so that wa-
1Garden hose adapter
2Garden hose
1Flushing hose connector cap
2Flushing hose connector
3Garden hose adapter
12
32
1
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Care and storage
76
ter flows out continually from the jet
thrust nozzle.
(7) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and
then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the seat storage com-
partment and seat in their original posi-
tions.
EJU44770Cleaning the watercraft
(1) Remove the seat and fire extinguisher
holder. (See page 38 for seat removal
and installation procedures and page 43for information on the fire extinguisher
holder.)
(2) If the watercraft will be stored for a week
or more, rustproof the internal engine
components to help prevent corrosion.
(See page 80 for information on rust-
proofing the internal engine compo-
nents.)
(3) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(4) Drain the water from the engine com-
partment. (See page 48 for information
on draining the bilge water.)
(5) Wipe the engine and engine compart-
ment with a dry cloth.
(6) Wash down the hull, deck, and jet pump
with fresh water.
(7) Wipe the hull, deck, and jet pump with a
dry cloth.
(8) Wipe all vinyl and rubber components,
such as the seat and engine compart-
ment seals, with a vinyl protectant.
(9) To minimize corrosion, spray metallic
parts of the hull, deck, and engine with a
rust inhibitor.
(10) Allow the engine compartment to air dry
completely before installing the seat.
(11) Securely install the fire extinguisher hold-
er and seat in their original positions.
EJU33688Battery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
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Care and storage
77
WARNING
EWJ00792
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
(1) Disconnect the negative (–) battery lead.
(2) Disconnect the positive (+) battery lead.
(3) Disconnect the breather hose.
(4) Unhook the battery bands, and then re-
move the battery from the watercraft.Checking the battery
Make sure that the battery case is not dam-
aged.
Make sure that the battery terminals are
not corroded or damaged.
Make sure that the breather hose is not
clogged or damaged.
Checking the electrolyte level
Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
If the electrolyte level is low, add distilled wa-
ter to raise it to the specified level. NOTICE:
Use only distilled water for replenishing
the battery, otherwise battery life could be
shortened.
[ECJ00242]
If distilled water was added, check the bat-
tery voltage.
It is recommended to have a Yamaha dealer
check the battery voltage and charge the bat-
tery. If you charge the battery yourself, be
sure to read and follow the instructions pro-
vided with the battery tester and charger you
use. NOTICE: Do not attempt to charge a
battery hastily. Battery life could be short-
ened.
[ECJ00252]1Negative (–) battery terminal: Black lead
2Battery band
3Positive (+) battery terminal: Red lead
4Breather hose
12
4
3
1Maximum level mark
2Minimum level mark
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Care and storage
78
Checking the battery bands
Make sure that the battery bands are not
damaged.
To store the battery:
(1) Clean the battery case using fresh water.
(2) If the battery terminals are dirty or cor-
roded, clean them using a wire brush.
(3) Apply water-resistant grease to the bat-
tery terminals.
(4) Store the battery in a cool, dry place.
NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart-
ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red)
to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead
(black) to the negative (–) battery termi-
nal.
(4) Connect the breather hose to the bat-
tery. WARNING! Fire or explosion
could result if the breather hose is
damaged, obstructed, or not connect-
ed properly.
[EWJ00452]
(5) Make sure that the battery is securely
held in place.
1Battery band
1Battery terminal
Recommended water-resistant grease:
YAMALUBE MARINE
GREASE/Yamaha Grease A
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Care and storage
79
EJU33493
Long-term storage
WARNING
EWJ00331
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage.
However, the following procedures can be
performed easily by the owner.
EJU40763Cleaning
(1) Flush the cooling water passages. (See
page 75 for information on flushing the
cooling water passages.)
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(2) Clean the watercraft. (See page 76 for in-
formation on cleaning the watercraft.)
Wax the hull with a non-abrasive wax.
EJU44402Lubrication
To keep moving parts sliding or rotating
smoothly, lubricate them with water-resistant
grease.
Steering cable (jet thrust nozzle end)
EX Sport: Shift cable (reverse gate end) and
ball joint
TIP:
Disconnect the shift cable from the ball joint
before lubricating.
Recommended water-resistant grease:
YAMALUBE MARINE GREASE /
Ya m a h a G r e a s e A
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Care and storage
80
EX Deluxe: Shift rod (reverse gate end) and
ball joint
TIP:
Disconnect the shift rod from the ball joint be-
fore lubricating.
EJU44790Rustproofing
Rustproofing the hull, deck, and engine
Spray metallic parts of the hull, deck, and en-
gine with a rust inhibitor.
Rustproofing the internal engine compo-
nents
Rustproof the internal engine components
with a rust inhibitor.
To rustproof the internal engine components:
(1) Remove the seat and fire extinguisher
holder. (See page 38 for seat removal
and installation procedures and page 43
for information on the fire extinguisher
holder.)
(2) Remove the plastic tie that is fastening
the fuel hose to the holder on the star-
board side of the air filter case.(3) Release the hooks on the port side of the
air filter case, and remove the air filter
case cover.
(4) Spray a rust inhibitor into the intake
opening for 3 seconds. WARNING! Do
not spray flammable rust inhibitor
products on engine surfaces while the
1Hook
2Air filter case cover
3Fuel hose
4Holder
5Plastic tie
1
23
4
5
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Care and storage
81
engine is hot. The sprayed substance
or propellants could catch fire.
[EWJ00262]
(5) Place the air filter case cover in its origi-
nal position, and then fit the hooks onto
the cover.
TIP:
Make sure that the air filter case cover is se-
curely installed.
(6) Fasten the fuel hose to the holder using
the plastic tie.
(7) Make sure that the area around the wa-
tercraft is clear, and then start the engine
in a well-ventilated area and let it run at
idle for 15 seconds. (See page 25 for in-
formation on starting the engine.)
(8) Stop the engine.
(9) Securely install the fire extinguisher hold-
er and seat in their original positions.
1Intake opening
1
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Maintenance
82
EJU33769
Maintenance
Periodic checks and lubrication will keep
your watercraft in the safest and most effi-
cient condition possible. Therefore, make
sure to carry out the periodic maintenance.
Safety is an obligation of the watercraft own-
er. Proper maintenance must be carried out
to keep the exhaust emission and sound lev-
els within the regulated limits. The most im-
portant points of watercraft inspection and
lubrication are explained on the following pa-
ges.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories
designed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited
warranty.
Maintenance, replacement, or repair of
the emission control devices and system
may be performed by any marine SI engine
repair establishment or individual. War-
ranty repair, however, must be performed
at an authorized Yamaha marine dealer-
ship.
WARNING
EWJ00312
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU33803Tool kit
A tool kit is included with this watercraft. Pla-
ce the tool kit in a waterproof bag and alwayscarry it with you whenever you use the water-
craft.
1Tool bag
2Screwdriver
3Garden hose adapter
410/12 mm box wrench
5Pliers
610/12 mm open-end wrench
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