Table of contentsSafety information............................ 1-1
Further safe-riding points ............... 1-5
Description....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument and control functions... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning
lights............................................ 3-2
Multi-function display ..................... 3-3
Handlebar switches ........................ 3-6
Front brake lever ............................ 3-7
Rear brake lever ............................. 3-7
Fuel tank cap .................................. 3-7
Fuel ................................................. 3-8
Catalytic converter ....................... 3-10
Kickstarter .................................... 3-10
Seats ............................................ 3-11
Storage compartment .................. 3-12
For your safety – pre-operation
checks............................................... 4-1
Operation and important riding
points................................................ 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-4
Parking ............................................ 5-4
Periodic maintenance and
adjustment........................................ 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing the
cowling and panel........................ 6-6
Checking the spark plug ................. 6-7
Engine oil and oil strainer ................ 6-9
Final transmission oil..................... 6-11
Coolant.......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip free
play ............................................ 6-14
Valve clearance ............................. 6-14
Tires .............................................. 6-15
Cast wheels................................... 6-16
Checking the front and rear brake
lever free play ............................ 6-17
Checking the front and rear brake
pads ........................................... 6-17
Checking the brake fluid level ....... 6-18
Changing the brake fluid ............... 6-19Checking and lubricating the
cables ........................................ 6-19
Checking and lubricating the
throttle grip and cable ............... 6-20
Lubricating the front and rear
brake levers ............................... 6-20
Checking and lubricating the
centerstand ............................... 6-21
Checking the front fork ................. 6-21
Checking the steering................... 6-22
Checking the wheel bearings ....... 6-22
Battery .......................................... 6-23
Replacing the fuse ........................ 6-24
Replacing the headlight bulb ........ 6-25
Replacing the auxiliary light bulb
(for CHE) .................................... 6-26
Replacing the tail/brake light
bulb ........................................... 6-27
Replacing a turn signal light
bulb ........................................... 6-27
License plate light......................... 6-28
Troubleshooting............................ 6-28
Troubleshooting charts................. 6-29
Scooter care and storage................ 7-1
Matte color caution......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-4U1GBE1E0.book Page 1 Tuesday, October 17, 2017 11:45 AM
Description
2-1
2
EAU10411
Left view
123
45
6
7
1. Coolant level check window (page 6-12)
2. Storage compartment (page 3-12)
3. Air filter element (page 6-13)
4. Kickstarter (page 3-10)
5. Final transmission oil filler bolt (page 6-11)
6. Final transmission oil drain bolt (page 6-11)
7. Engine oil drain bolt (page 6-9)U1GBE1E0.book Page 1 Tuesday, October 17, 2017 11:45 AM
Periodic maintenance and adjustment
6-5
6
EAUM2071
TIPThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.21*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change coolant. Every 3 years
22Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√√√
23*V-belt• Replace. Every 10000 km (6000 mi)
24*Front and rear
brake switches• Check operation.√√√√√√
25Moving parts and
cables• Lubricate.√√√√√
26*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)U1GBE1E0.book Page 5 Tuesday, October 17, 2017 11:45 AM
Specifications
8-1
8
Dimensions:Overall length:
1870 mm (73.6 in)
Overall width:
700 mm (27.6 in)
Overall height:
1155 mm (45.5 in)
Seat height:
815 mm (32.1 in)
Wheelbase:
1275 mm (50.2 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
2.0 m (6.56 ft)Weight:Curb weight:
101 kg (223 lb)Engine:Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
SOHC
Number of cylinders:
Single cylinder
Displacement:
49 cm³
Bore × stroke:
38.0 × 43.5 mm (1.50 × 1.71 in)
Compression ratio:
12.0 : 1Starting system:
Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:
0.78 L (0.82 US qt, 0.69 Imp.qt)Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.10 L (0.11 US qt, 0.09 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator (including all routes):
0.52 L (0.55 US qt, 0.46 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline (Gasohol (E10)
acceptable)Fuel tank capacity:
6.0 L (1.58 US gal, 1.32 Imp.gal)
Fuel reserve amount:
1.0 L (0.26 US gal, 0.22 Imp.gal)
Fuel injection:Throttle body:
ID mark:
10BKSpark plug(s):Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Dry, centrifugal, shoeDrivetrain:Primary reduction ratio:
1
Final drive:
Gear
Secondary reduction ratio:
52/13 × 44/12 (14.666)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Underbone
Caster angle:
27.0 °
Trail:
85 mm (3.3 in)
U1GBE1E0.book Page 1 Tuesday, October 17, 2017 11:45 AM
10-1
10
Index
AAcceleration and deceleration ................ 5-2
Air filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light bulb, replacing ............... 6-26BBattery .................................................. 6-23
Brake fluid, changing............................ 6-19
Brake fluid level, checking.................... 6-18
Brake lever, front .................................... 3-7
Brake lever, rear ..................................... 3-7
Brake levers, lubricating ....................... 6-20
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-19
Care ........................................................ 7-1
Catalytic converter ............................... 3-10
Centerstand, checking and
lubricating........................................... 6-21
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-2
Cowling and panel, removing and
installing ............................................... 6-6DData recording, vehicle........................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch........................................ 3-6EEngine break-in ...................................... 5-4
Engine oil ................................................ 6-9
Engine trouble warning light ................... 3-3FFinal transmission oil ............................ 6-11Front and rear brake lever free play,
checking ............................................ 6-17
Front and rear brake pads, checking ... 6-17
Front fork, checking ............................. 6-21
Fuel ........................................................ 3-8
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light........................... 3-2
Fuel tank cap.......................................... 3-7
Fuse, replacing..................................... 6-24
HHandlebar switches ............................... 3-6
Headlight bulb, replacing ..................... 6-25
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-6IIdentification numbers ........................... 9-1
Indicator lights and warning lights ......... 3-2KKickstarter ............................................ 3-10LLicense plate light ................................ 6-28MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-3
Maintenance, emission control
system ................................................. 6-2
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-3PParking ................................................... 5-4
Part locations ......................................... 2-1SSafe-riding points................................... 1-5Safety information................................... 1-1
Seats ..................................................... 3-11
Spark plug, checking .............................. 6-7
Specifications ......................................... 8-1
Starting a cold engine............................. 5-1
Starting off .............................................. 5-2
Start switch ............................................. 3-6
Steering, checking ................................ 6-22
Storage ................................................... 7-4
Storage compartment........................... 3-12
TTail/brake light bulb, replacing ............. 6-27
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Throttle grip free play, checking ........... 6-14
Tires ...................................................... 6-15
Troubleshooting .................................... 6-28
Troubleshooting charts ......................... 6-29
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-27
Turn signal switch ................................... 3-6VValve clearance..................................... 6-14
Vehicle identification number ................. 9-1WWheel bearings, checking .................... 6-22
Wheels .................................................. 6-16
U1GBE1E0.book Page 1 Tuesday, October 17, 2017 11:45 AM