VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready to
operate, conduct a pre-trip inspection at
the beginning of each work period. Follow
the steps listed in this section to verify a
proper vehicle inspection procedure.
WARNINGS
Exercise great caution when working
on a vehicle equipped with an
automatic fan clutch. The fan starts
in motion only after the engine coolant
reaches a predetermined temperature or
the refrigerant pressure (if equipped with
air conditioning) reaches a predetermined
setting. The fan starts at this point with no
advance warning. Never reach near, or
permit objects to protrude into, the fan
blade radius while the engine is running as
this could result in vehicle damage,
personal injury or death. WARNINGS
Do not operate the vehicle if any
suspension conditions listed in the
following charts are evident. Loss of
steering or suspension could result in
property damage, personal injury or death. If a wheel must be changed, obtain
expert tire service help. Mounting and
un-mounting of tires should only be
performed by a qualified technician using
necessary safety procedures and
equipment, otherwise the result could be
property damage, personal injury or death. Note:
Always make sure you apply the
parking brake before starting the engine. Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operating
range. See Engine Oil Dipstick (page 190).
Engine oil
Look through the plastic reservoir and verify the coolant level
is within the proper operating range. Do not remove the
pressure cap until the coolant has cooled. See
Engine
Coolant Check (page 198).
Engine coolant
Verify that the fluid level is in the proper operating range. See
Power Steering Fluid Check
(page 205).
Power steering fluid
Remove the master cylinder caps and inspect the fluid level.
See
Brake Fluid Check (page 205).
Brake fluid
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Engine compartment (with engine off)
Inspect for glazing, fraying or cracking. There should be no
more than 5-7 cracks per rib, per 1 in (2.5 cm)
Belts (fan, alternator,
water pump and air
conditioning
compressor)
Inspect for signs of fluid puddles or dripping fluid on the
ground under the engine, or the underside of the engine.
Fluid leaks
Inspect for debris that may have collected on the HVAC air
inlet grille or inside the exterior module as this may reduce
system performance.
HVAC air inlet Engine starting (with parking brake applied)
Before entering the cab, verify that the vehicle is equipped
with spare electrical fuses (if used), three red reflective
triangles, a properly charged and rated fire extinguisher and
wheel chocks.
Safety and emergency
equipment
Walk around the vehicle and verify all steps and grab handles,
inside and out (as well as behind), are tight and clean. Use
extreme caution and a three-point stance at all times.
Inspect door latches for proper closing, latching and locking.
Set the parking brake. Make sure the gearshift lever is in
neutral (N) or park (P) (if equipped with a park position).
Starting the engine
Diesel engine:
Turn the key to the on position. Turn the key
to start when the wait to start indicator light in the instrument
cluster turns off.
Gasoline engine:
Turn the key to start, and then release it
as soon as the engine starts.
Verify pressure builds to normal operating range.
Engine oil pressure
A tone indicating low air pressure should sound immediately
after the engine starts but before the compressor has built-
up pressure. The tone should stop when the air pressure
reaches
70 psi (483 kPa). Let the air pressure build to
governed cutout pressure, which should occur between
115– 130 psi (793–896 kPa)
.
Low air pressure warning
tone (if equipped with an
air compressor)
Press the accelerator and verify that it operates smoothly,
without any binding or irregular feel. Release the pedal and
verify the engine returns to idle speed immediately.
Accelerator
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4.
Make sure that the sealing surfaces on
the filter housing and cover are clean
and free of debris.
5. Install the new filter element.
6. Install the filter cover.
7. Install the bolts finger-tight. 8.
Fully tighten all of the bolts to between
3–4 lb.ft (4.5–6 Nm) in the sequence
shown.
9. Record the engine mileage and update
the service log accordingly.
OIL CHANGE INDICATOR
RESET
Use the information display controls on
the steering wheel to reset the oil change
indicator. See
General Information
(page 64).
ENGINE COOLANT CHECK -
6.7L DIESEL WARNINGS
Never remove the coolant reservoir
cap when the engine is running or
hot. WARNINGS
Do not put coolant in the windshield
washer reservoir. If sprayed on the
windshield, coolant could make it
difficult to see through the windshield. To reduce the risk of personal injury,
make sure the engine is cool before
unscrewing the coolant pressure
relief cap. The cooling system is under
pressure. Steam and hot liquid can come
out forcefully when you loosen the cap
slightly. Do not add coolant further than the
MAX
mark.
When the engine is cold, check the
concentration and level of the coolant at
the intervals listed in the scheduled
maintenance information. See Scheduled
Maintenance
(page 320).
Note: Make sure that the coolant level is
between the
MIN and MAX marks on the
coolant reservoir.
Note: Coolant expands when it is hot. The
level may extend beyond the
MAX mark.
Maintain coolant concentration within
48% to 50%, which equates to a freeze
point between -30°F (-34°C) and -34°F
(-37°C). Coolant concentration should be
checked using a refractometer. We do not
recommend the use of hydrometers or
coolant test strips for measuring coolant
concentration.
Adding Coolant WARNINGS
Do not add engine coolant when the
engine is hot. Failure to follow this
instruction could result in personal
injury. Never remove the coolant reservoir
cap when the engine is running or
hot.
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165
4
32
7
When washing and waxing, park your
vehicle in a shaded area out of direct
sunlight. Always wash your vehicle before
applying wax.
•
Use a quality wax that does not contain
abrasives.
• Follow the manufacturer ’s instructions
to apply and remove the wax.
• Apply a small amount of wax in a
back-and-forth motion, not in circles.
• Do not allow wax to come in contact
with any non-body (low-gloss black)
colored trim. The wax will discolor or
stain the parts over time.
•Roof racks.
• Bumpers.
• Grained door handles.
• Side moldings.
• Mirror housings.
• Windshield cowl area.
• Do not apply wax to glass areas.
• After waxing, your car's paint should
feel smooth, and be free of streaks and
smudges.
CLEANING THE ENGINE
Engines are more efficient when they are
clean because grease and dirt buildup keep
the engine warmer than normal.
When washing:
• Take care when using a power washer
to clean the engine. The high-pressure
fluid could penetrate the sealed parts
and cause damage.
• Do not spray a hot engine with cold
water to avoid cracking the engine
block or other engine components. •
Spray Motorcraft Engine Shampoo and
Degreaser on all parts that require
cleaning and pressure rinse clean. In
Canada, use Motorcraft Engine
Shampoo.
• Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
• Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmental
fallout can result in windshield and wiper
blade contamination. Dirty windshield and
wipers will result in poor windshield wiper
operation. Keep the windshield and wiper
blades clean to maintain windshield wiper
performance.
To clean the windshield and wiper blades:
• Clean the windshield with a
non-abrasive glass cleaner. When
cleaning the interior of the windshield,
avoid getting any glass cleaner on the
instrument panel or door panels. Wipe
any glass cleaner off these surfaces
immediately.
• For windshields contaminated with
tree sap, chemicals, wax or bugs, clean
the entire windshield using steel wool
(no greater than 0000 grade) in a
circular motion and rinse with water.
• Clean the wiper blades with isopropyl
rubbing alcohol or windshield washer
concentrate.
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Brakes
•
Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
Miscellaneous
• Make sure all linkages, cables, levers
and pins under your vehicle are covered
with grease to prevent rust.
• Move vehicles at least 25 ft (7.5 m)
every 15 days to lubricate working parts
and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out of
storage, do the following:
• Wash your vehicle to remove any dirt
or grease film build-up on window
surfaces.
• Check windshield wipers for any
deterioration.
• Check under the hood for any foreign
material that may have collected
during storage such as mice or squirrel
nests.
• Check the exhaust for any foreign
material that may have collected
during storage.
• Check tire pressures and set tire
inflation per the Tire Label.
• Check brake pedal operation. Drive
your vehicle
15 ft (4.5 m) back and
forth to remove rust build-up.
• Check fluid levels (including coolant,
oil and gas) to make sure there are no
leaks, and fluids are at recommended
levels.
• If you remove the battery, clean the
battery cable ends and check for
damage. Contact an authorized dealer if you have
any concerns or issues.
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Exhaust Brake................................................126
Exhaust Brake Operating
Characteristics................................................ 127
Exhaust System Inspection.....................222
Export Unique Options.................................15
Exterior Mirrors................................................53
Auxiliary Convex Mirrors..................................... 53
Clearance Lamps................................................. 54
Foldaway Exterior Mirrors.................................. 53
Heated Exterior Mirrors...................................... 54
Power Exterior Mirrors........................................ 53
Signal Indicator Mirrors...................................... 54
Telescoping Mirrors............................................. 54
F
Fastening the Seatbelts
................................31
Energy Management Feature.......................... 35
Fastening the Cinch Tongue............................. 33
Lap Belts.................................................................. 33
Seatbelt Locking Modes.................................... 34
Using Seatbelts During Pregnancy................34
Using the Seatbelt with Cinch Tongue (Front Center and Rear Center Seats
Only)..................................................................... 32
Federal Highway Administration Regulation.......................................................15
Fifth Wheel Operation................................146 Hook-up................................................................. 146
Un-hook................................................................. 146
Ford Credit
.........................................................13
US Only..................................................................... 13
Ford Protect....................................................318 Ford Protect Extended Service Plan
(CANADA ONLY)........................................... 319
Ford Protect Extended Service Plans (U.S. Only)................................................................... 318
Frame and Tow Hook Inspection
...........227
Front Seat Armrest.........................................81
Fuel and Refueling.........................................92
Fuel Consumption
.........................................99
Calculating Fuel Economy.............................. 100
Filling the Tank.................................................... 100
Fuel Filter - 6.8L...........................................207
Fuel Quality - Diesel......................................93 Biodiesel.................................................................. 94
Diesel Fuel Additives.......................................... 95Fuel Requirements - Choosing The Right
Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ...........94
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ........................ 93
Fuel Quality - Gasoline................................96 Choosing the Right Fuel.................................... 96
Fuel Shutoff
....................................................154
Fuel Tank Selector Switch.........................101
Fuses.................................................................165
Fuse Specification Chart
...........................165
Passenger Compartment Fuse Panel.........170
Power Distribution Box..................................... 165
G
Gauges
...............................................................56
Diesel Engines....................................................... 58
Diesel Exhaust Fluid (DEF) Gauge................59
Engine Coolant Temperature Gauge.............57
Engine Oil Pressure Gauge................................ 57
Fuel Gauge.............................................................. 57
Gasoline Engines.................................................. 56
Gauge Package...................................................... 57
Information Display............................................. 58
Transmission Fluid Temperature Gauge................................................................... 57
Gearbox See: Transmission............................................... 114
General Driving Points................................148 Backing Up............................................................ 148
General Information.......................................... 148
Parking.................................................................... 149
General Information on Radio Frequencies..................................................40
General Maintenance Information.......320 Multi-point Inspection..................................... 324
Owner Checks and Services.......................... 322
Protecting Your Investment........................... 320
Why Maintain Your Vehicle?......................... 320
Why Maintain Your Vehicle at Your Dealership?..................................................... 320
Getting Assistance Outside the U.S. and Canada..........................................................162
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V
Vehicle Care...................................................229
General Information......................................... 229
Vehicle Certification Label
.......................260
Vehicle Identification Number................259
Vehicle Inspection Guide...........................176
Vehicle Inspection Information................176 Trailer......................................................................\
.183
Transmission........................................................ 183
Vehicle Storage
.............................................234
Battery................................................................... 234
Body........................................................................\
234
Brakes..................................................................... 235
Cooling system................................................... 234
Engine.................................................................... 234
Fuel system.......................................................... 234
General.................................................................. 234
Miscellaneous..................................................... 235
Removing Vehicle From Storage.................. 235
Tires........................................................................\
. 235
Ventilation See: Climate Control........................................... 72
VIN See: Vehicle Identification Number............259
Voice Control....................................................47
W
Warning Lamps and Indicators................60 Anti-Lock Braking System................................ 60
Automatic Regeneration Control.................. 60
Battery..................................................................... 60
Brake System........................................................ 60
Check Fuel Cap.................................................... 60
Check Suspension............................................... 60
Cruise Control....................................................... 60
Diesel Exhaust Fluid........................................... 60
Diesel Particulate Filter....................................... 61
Direction Indicator................................................ 61
Door Ajar................................................................... 61
Electronic Locking Differential......................... 61
Engine Oil Pressure............................................... 61
Exhaust Brake On .................................................. 61
Fasten Seatbelt..................................................... 61
High Beam............................................................... 61
Hydromax................................................................. 61
Low Fuel Level........................................................ 61Parking Brake Warning........................................
61
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........62
Service Engine Soon........................................... 62
Stability Control and Traction Control Indicator.............................................................. 62
Trailer Anti-Lock Brake System (ABS).........62
Transmission Tow/Haul..................................... 62
Two Speed Axle.................................................... 62
Wait to Start........................................................... 62
Water in Fuel.......................................................... 63
Washer Fluid Check....................................206
Washers See: Cleaning the Exterior.............................. 229
See: Wipers and Washers................................. 48
Waxing.............................................................230
Wheel Nuts See: Changing a Road Wheel......................... 251
Wheels and Tires
.........................................236
Technical Specifications................................. 253
Windows and Mirrors....................................52
Windshield Washers
.....................................48
Windshield Wipers........................................48
Wiper Blades See: Checking the Wiper Blades.................209
Wipers and Washers.....................................48
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