CHANGING THE ENGINE AIR
FILTER
WARNING
To reduce the risk of vehicle damageor personal injury, do not start theengine with the air filter removed anddo not remove it while the engine isrunning.
Note:Failure to use the correct air filterelement may result in severe enginedamage. The customer warranty may bevoid for any damage to the engine if thecorrect air filter element is not used.
When changing the air filter element, useonly the air filter element listed. SeeMotorcraft Parts (page 195). The air filterelement should be replaced at theappropriate intervals. See NormalScheduled Maintenance (page 273).
Note:Failure to use the correct air filterelement may result in severe enginedamage. Resulting component damage maynot be covered by the vehicle Warranty.
1.Disconnect the fresh air inlet tube fromthe radiator support.
2. Open the clamp that secures the twohalves of the air filter housing together.
3. Carefully separate the two halves ofthe air filter housing.
4.Remove the air filter element from thehousing.
5. Install a new air filter element. Becareful not to crimp the filter elementedges between the air filter housing.This could cause filter damage andallow unfiltered air to enter the engineif not properly seated.
6. Replace the two halves of the air filterhousing and secure the clamp.
7. Connect the fresh air inlet tube to theradiator support.
158
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
MaintenanceE197063 E197064
GENERAL INFORMATION
Your dealer has many quality productsavailable to clean your vehicle and protectits finishes.
CLEANING PRODUCTS
Materials
For best results, use the following productsor products of equivalent quality:
SpecificationName
Motorcraft® Bug and Tar Remover, ZC-42 (U.S. & Canada)
ESR-M5B194-BMotorcraft® Custom Bright Metal Cleaner, ZC-15 (U.S. & Canada)
ESR-M14P4-AMotorcraft® Detail Wash, ZC-3-A (U.S. & Canada)
ESR-M14P3-AMotorcraft® Engine Shampoo and Degreaser, ZC-20 (U.S.)
Motorcraft® Engine Shampoo, CXC-66-A (Canada)
WSS-M99P43-BMotorcraft® Premium Leather and Vinyl Cleaner, ZC-56 (U.S. &Canada)
Motorcraft® Multi-Purpose Cleaner, CXC-101 (Canada)
WSS-M14P19-AMotorcraft® Premium Windshield Wash Concentrate withBitterant, ZC-32-B2 (U.S.)
WSS-M14P19-AMotorcraft® Premium Quality Windshield Washer Fluid, CXC-37-A/B/D/F (Canada)
Motorcraft® Professional Strength Carpet & Upholstery Cleaner,ZC-54 (U.S. & Canada)
ESR-M14P5-AMotorcraft® Premium Glass Cleaner, CXC-100 (Canada)
Motorcraft® Spot and Stain Remover, ZC-14 (U.S.)
ESR-M14P5-AMotorcraft® Ultra-Clear Spray Glass Cleaner, ZC-23 (U.S.)
Motorcraft® Wheel and Tire Cleaner, ZC-37-A (U.S. & Canada)
CLEANING THE EXTERIOR
Wash your vehicle regularly with cool orlukewarm water and a neutral pHshampoo, we recommend MotorcraftDetail Wash.
•Never use strong household detergentsor soap, for example dish washing orlaundry liquid. These products candiscolor and spot painted surfaces.
•Never wash your vehicle when it is hotto the touch, or during strong or directsunlight.
159
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Vehicle Care
WAXING
Regular waxing is necessary to protect yourcar's paint from the elements. Werecommend that you wash and wax thepainted surface once or twice a year.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight. Always wash your vehicle beforeapplying wax.
•Use a quality wax that does not containabrasives.
•Follow the manufacturer’s instructionsto apply and remove the wax.
•Apply a small amount of wax in aback-and-forth motion, not in circles.
•Do not allow wax to come in contactwith any non-body (low-gloss black)colored trim. The wax will discolor orstain the parts over time.
•Roof racks.
•Bumpers.
•Grained door handles.
•Side moldings.
•Mirror housings.
•Windshield cowl area.
•Do not apply wax to glass areas.
•After waxing, your car's paint shouldfeel smooth, and be free of streaks andsmudges.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmentalfallout can result in windshield and wiperblade contamination. Dirty windshield andwipers will result in poor windshield wiperoperation. Keep the windshield and wiperblades clean to maintain windshield wiperperformance.
161
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Vehicle Care
Note: Using non-recommended cleaners,harsh cleaning products, chrome wheelcleaners or abrasive materials coulddamage wheel rims and covers.
VEHICLE STORAGE
If you plan on storing your vehicle for 30days or more, read the followingmaintenance recommendations to makesure your vehicle stays in good operatingcondition.
We engineer and test all motor vehiclesand their components for reliable, regulardriving. Under various conditions,long-term storage may lead to degradedengine performance or failure unless youuse specific precautions to preserve enginecomponents.
General
•Store all vehicles in a dry, ventilatedplace.
•Protect from sunlight, if possible.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and damage.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear-wheel housingand the underside of front fenders.
•Periodically wash your vehicle if it isstored in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Re-wax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminates which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fast idlewith the climate controls set to defrostuntil the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
•We recommend that you change theengine oil before you use your vehicleagain.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm that there are no coolingsystem leaks and that fluid is at therecommended level.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery,we recommend that you disconnectthe battery cables to maintain batterycharge for quick starting.
164
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Vehicle Care
WARNINGS
To help prevent your vehicle frommoving when changing a wheel, shiftthe transmission into park (P), setthe parking brake and use an appropriateblock or wheel chock to secure the wheeldiagonally opposite to the wheel beingchanged. For example, when changing thefront left wheel, place an appropriate blockor wheel chock on the right rear wheel.
Do not get under a vehicle that issupported by a jack.
Do not attempt to change a tire onthe side of the vehicle close tomoving traffic. Pull far enough off theroad to avoid the danger of being hit whenoperating the jack or changing the wheel.
Always use the jack provided asoriginal equipment with your vehicle.If using a jack other than the oneprovided, make sure the jack capacity isadequate for the vehicle weight, includingany vehicle cargo or modifications. If youare unsure if the jack capacity is adequate,contact the authorized dealer.
Note:Passengers should not remain in yourvehicle when the vehicle is being jacked.
Removing the flat wheel and tire
1.Park on a level surface, set the parkingbrake and activate the hazard flashers.
2.Place the transmission in park (P) andturn the engine off.
3.Block both directions of the wheel thatis diagonally opposite to the wheel thatis being lifted.
4. Remove the spare tire and jack fromthe storage location.
5. Remove the wheel trim (if equipped)by inserting the tapered end of the lugnut wrench behind the wheel cover orhubcap and twist it off.
6. Loosen each wheel lug nut one-halfturn counterclockwise, but do notremove them until the wheel is raiseoff the ground.
Jacking location
Front axle jacking point: Place the jackunder the pin on the front surface of thefront axle.
191
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Wheels and TiresE142551 E201348
ENGINE SPECIFICATIONS - 6.2L
6.2L V8 EngineEngine
378Cubic inches
1-5-4-8-6-3-7-2Firing order
Coil on plugIgnition system
0.041-0.047 in (1.04-1.20 mm)Spark plug gap
9.8:1Compression ratio
Drivebelt Routing
ENGINE SPECIFICATIONS - 6.8L
6.8L V10Engine
415Cubic inches
1-6-5-10-2-7-3-8-4-9Firing order
Coil on plugIgnition system
0.052 — 0.056 in. (1.32 — 1.42 mm)Spark plug gap
0.051 — 0.057 in. (1.29 — 1.45 mm)(With CNG Prep Package)
9.0:1Compression ratio
194
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Capacities and SpecificationsE163761
Drivebelt Routing
6.8L V10 Engine with A/C
6.8L V10 Engine without A/C
MOTORCRAFT PARTS - 6.2L
6.2L V8 engineComponent
FA-1632Air filter element.
FL-820-SOil filter.
BXT-65-650Battery.BXT-65-750
BXT-65-750Battery (auxiliary).
SP-526Spark plugs.
FT-187Transmission fluid filter.
WW-2005Windshield wiper blade.
For scheduled maintenance, we recommend Motorcraft replacement parts available atyour Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company’sspecifications and are engineered for your vehicle. Use of other parts may impact vehicleperformance, emissions and durability. Your warranty may be void for any damage relatedto use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performancespecification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace the spark plugs at theappropriate intervals. See Normal Scheduled Maintenance (page 273).
195
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Capacities and SpecificationsE161788 E161789
MOTORCRAFT PARTS - 6.8L
Motorcraft Part numberComponent
FA-1632Air filter element.
FL-820-SOil filter.
BXT-65-650Battery.BXT-65-750
BXT-65-750Battery (auxiliary).
SP-521Spark plugs.
FT-187Transmission fluid filter.
WW-2005Windshield wiper blade.
We recommend Motorcraft replacement parts available at your Ford dealer or atfordparts.com for scheduled maintenance. These parts meet or exceed Ford MotorCompany’s specifications and are engineered for your vehicle. Use of other parts mayimpact vehicle performance, emissions and durability. Your warranty may be void for anydamage related to use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performancespecification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace the spark plugs at theappropriate intervals. See Scheduled Maintenance (page 270).
196
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 201712, Second Printing
Capacities and Specifications