USING THE
GEARBOX
To engage the gears, depress the
clutch pedal fully and shift the gear
lever A-fig. 127 into the required
position (the diagram is shown on the
gear knob fig. 123).
IMPORTANT Reverse may only be
engaged when the vehicle is at a
standstill. With the engine running, wait
for at least 2 seconds with the clutch
pedal fully pressed before engaging
reverse to prevent damage to the gears
and grating.
To engage reverse R from neutral, lift
ring B under the knob and at the same
time move the gear lever to the right
and then backwards (as shown in the
diagram).
95)
23)
WARNING
95)Depress the clutch pedal fully to
change gear correctly. Therefore, the floor
area underneath the pedal unit must not
be obstructed in any way. Ensure that the
floor mat is always laid flat and does not
interfere with use of the pedals.
WARNING
23)Do not drive with your hand resting on
the gear lever as the force exerted, even
if slight, could lead over time to premature
wear of the internal gearbox components.
The clutch pedal should be used only
for gear changes. Do not drive with your
foot resting on the clutch pedal, however
lightly. For versions/markets where
provided, the electronic clutch control
could cut in by interpreting the incorrect
driving style as a fault.
COMFORT-MATIC/
DUALOGIC
TRANSMISSION
The vehicle is equipped with an
electronically controlled mechanical
transmission ((Comfort-Matic or
Dualogic) which has two operating
modes:MANUALandAUTO.
The transmission consists of a
traditional manual transmission with a
lever fig. 124, to which an electronically
controlled electro-hydraulic device
has been added to automatically
control the clutch and gear the
engagement.
24)123F0V0069
124F0V0324
107
MANUAL MODE
IMPORTANT For the correct use of the
system only use your right foot to
operate the pedals.
Press the brake pedal.
Start the engine.
Push the transmission lever towards
+fig. 124 to engage the first gear (if it
is coming fromNorR, simply place the
lever in the middle position) or inRfig.
125 to engage reverse gear.
Release the brake pedal and press
the accelerator pedal.
When driving, push the shift lever
towards+to engage a higher gear
or towards–to engage a lower gear.AUTOMATIC MODE
IMPORTANT To use the system
correctly, it is advisable to only use your
right foot to operate the pedals.
Press the brake pedal.
Start the engine.
Push the shift lever toA/Mfig. 126
to enable automatic mode orRfig. 125
to shift to reverse; push the shift lever
towards+(shift up) fig. 124 to engage
first gear (if starting fromNorR, simply
move the lever to the middle position).
Release the brake pedal and press
the accelerator pedal.
It is possible to use theECO(Economy)
function with this mode, which reduces
consumption. Press buttonEfig. 127
to turn this function on.MESSAGES ON THE
DISPLAY
A dedicate message appears on the
display in the following cases:
Reduce gear changes
The warning light
comes on in the
panel (together with the message
shown in the display) to signal
the incorrect use of the transmission by
the driver.
Manual mode not available
Automatic method unavailable
Clutch overheating
Brake pedal pressure
Press brake pedal – Delayed
start-up
125F0V0329
126F0V0326
127F0V0323
108
STARTING AND DRIVING
TOWING THE
VEHICLE
The tow ring provided with the vehicle
is located in the tool box behind the left
seat backrest (Cargo versions) or in
the boot (Doblò / Doblò Combi
versions).
ATTACHING THE TOW
HOOK
Proceed as follows:
release the cap A fig. 188-fig. 189;
take the tow hook B from the tool
bag;
fully screw the hook onto the
threaded front or rear pin.
129) 130) 131)
39)
Versions with COMFORT-MATIC
transmission or DUALOGIC™
transmission
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual transmission.
If the gear lever cannot be put in
neutral, do not tow the vehicle, but
contact a Fiat Dealership.
WARNING
129)Before towing, turn the ignition key to
MAR-ON and then to STOP without
removing it. The steering column
will automatically lock when the key is
removed and the wheels cannot be
steered.130)Before tightening the ring, clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the vehicle. Do not start
the engine whilst the vehicle is being
towed.
131)When towing, remember that greater
effort is required on the brake pedal in
order to brake, since the brake servo is not
providing assistance. Do not use flexible
cables when towing and avoid jerky
movements. During towing operations,
make sure that the fastened joint does not
damage adjoining components. When
towing the vehicle, it is necessary to obey
specific road regulations which relate
both to the towing device as well as to the
behaviour to adopt on the road. Do not
start the engine whilst the vehicle is being
towed.
WARNING
39)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transport via a breakdown vehicle. Tow
hooks MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
188F0V0050
189F0V0051
143
DIESEL VERSIONS WITH DPF (1.3 MultiJet - 1.6 MultiJet - 2.0 MultiJet)
IMPORTANT Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note. Warning: simply restarting the
maintenance from the start of the plan may cause the allowed interval to be exceeded for some operations!
151
Thousands of miles 21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Years246810
Check battery charge status and possibly recharge●●●●●
Check tyre condition/wear and adjust pressure, if necessary;
check the condition/expiry date of the “Fix&Go Automatic” repair
kit (for versions/markets, where provided)●●●●●
Check operation of lighting system (headlamps, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument panel
warning lights, etc.)●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●
Check and top up transmission oil level (1.6 Multijet 90 HP with
Comfort-matic andDualogic™transmission)●●●●●
Check exhaust emissions●●●●●
Use the diagnosis socket to check supply/engine management
system operation, emissions and, for versions/markets, where
provided, engine oil degradation●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
152
SERVICING AND CARE
Thousands of miles 21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Years246810
Visually inspect condition of: exterior bodywork, underbody
protection, pipes and hoses (exhaust - fuel system - brakes),
rubber elements (boots, sleeves, bushes, etc.)●●●●●
Check the position/wear of the windscreen/rear window wiper
blades (where provided)●●●●●
Check operation of windscreen washer/wiper, adjust jets●●●●●
Check cleanliness of bonnet locks, and cleanliness and lubrication
of linkages●●●●●
Check cleanliness of sliding side door lower guides (or every 6
months)●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Check condition and wear of front disc brake pads and operation
of pad wear indicator●●●●●
Check rear drum brake lining condition and wear●●
Visually inspect condition of the accessory drive belt(s)●●
Check tension of accessory drive belt (versions without automatic
tensioner)●●
Check manual gearbox oil (version 1.3 Multijet)●
Check and top up transmission oil level for clutch actuation
hydrauilc system (1.6 Multijet 90 HP with Comfort-matic and
Dualogic™transmission)●●●●●
153
Thousands of miles 21 42 63 84 105
Thousands of kilometres 35 70 105 140 175
Years246810
Change engine oil and replace oil filter (versions with DPF)(2)
Change fluid for hydraulic clutch activation system (or every 24
months) (1.6 Multijet 90 HP versions with Comfort-matic and
Dualogic™transmission)●●
Replace toothed timing belt (1.6 Multijet — 2.0 Multijet versions)
(3)●
Replace accessory drive belt/s●
Replace fuel filter cartridge (4)●●
Replace air cleaner cartridge●●●●●
Change brake fluid (or every 24 months)●●
Replace passenger compartment filter (or every 24 months)●●●●●
(2) The actual frequency for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message (where provided) on the instrument panel (see "Warning lights and messages" chapter). In any case, it must never exceed 24 months. Change engine
oil and filter every 12 months if the vehicle is driven mainly in towns.
(3) Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long periods of idling) or at least
every 5 years.
(4) When refuelling the vehicle with a quality below the relevant European specification, this filter must be replaced every 35,000 km
PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear screen wiper blades
(for versions/markets where provided);
Every 3,000 km check and top up if
required: engine oil level.
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or motorhome;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect condition of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system - brakes)
and rubber elements (boots - sleeves
- bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
auxiliary drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
replacement of air cleaner cartridge
every 15,000 km.
154
SERVICING AND CARE
NB Carefully clean the reservoir cap E
and surrounding surfaces.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
Always use a funnel with a built-in filter
with a mesh of 0.12 mm or less.
IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Service Schedule”.
43)
136) 137)
POWER STEERING FLUID
Check that the oil level with the vehicle
on flat ground and the engine cold is
between the MIN and MAX marks
on the reservoir body G fig. 190 - fig.
191 - fig. 192 - fig. 193 - fig. 194 - fig.
195 - fig. 196 - fig. 197 - fig. 198.
The level may exceed the MAX mark
when the oil is hot.
If topping up is required, make sure the
oil you use has the same specifications
as that already in the system.
138)
4)
44)
COMFORT-MATIC AND
DUALOGIC™
TRANSMISSION
HYDRAULIC SYSTEM
FLUID
To check the transmission oil level and
to check/change the clutch hydraulic
system fluid, go to a Fiat Dealership.
5)
WARNING
132)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
133)When the engine is hot, take care
when working inside the engine
compartment to avoid burns. Remember
that when the engine is hot, the fan may
operate: danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
134)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.135)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
136)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
137)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineralbased. Using
a mineral-type fluid will damage the special
rubber seals of the braking system beyond
repair.
138)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
WARNING
40)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
41)Do not add oil with specifications other
than those of the oil already existing in
the engine.
165