2018 FIAT 500 clutch

TECHNICAL DATA
180
CAPACITIES21) 38) 11) 22) 3)
Fuel tank (litres): 35 35 35 35
Including a reserve of (litres): 5 5 5 5
Engine cooling system 4.85/
(litres): 5.2 5.3 5.2 4.4
Engine sump (litres): 2.8  2.8  2.5  2.75 
Engine sump and filter (litres): 3.2  3.2  2.8  2.90 
Gearbox/differential casing (litres): 1.65 1.65 1.65 1.65
Dualogic gearbox hydraulic
activation system (litres/kg): – 0.7/0.59 0.7/0.59 0.7/0.59

Hydraulic brake circuit (kg): 0.55 0.55 0.55 0.55
Hydraulic clutch controls
(RH drive versions): – – 0.100 0.100
Windscreen and rear window
washer fluid reservoir (litres): 2.5 2.5 2.5 2.5
* For versions/markets, where provided
** When the vehicle is used in particularly harsh weather conditions, we recommend using a 60% mixture of PARAFLUUPand 40% of
demineralised water.
LPG versions
Petrol versions
0.9
TwinAir
60 HP
*65 HP
0.9
TwinAir
80 HP
*85 HP
105 HP
1.2 8V
69 HP1.4 16V
100 HP*Prescribed fuels and
original lubricants
Unleaded petrol with R.O.N.
no lower than 95 (EN 228 specifications)
Mixture of distilled water and
PARAFLU
UPat 50% (**)
SELENIA K P.E.

SELENIA DIGITEK P.E. SELENIA MULTIPOWER GAS 5W-40 
TUTELA GEAR FORCE
TUTELA CS SPEED
Special oil with
“ATF DEXRON III” type additive
TUTELA TOP 4 or TUTELA TOP 4/S
Mixture of water and
PETRONAS DURANCE SC35

181
Fuel tank (litres): 35 35
Including a reserve of (litres): 5 5
Engine cooling system
(litres): 6.3 6.3
Engine sump (litres): 2.8 3.7
Engine sump and filter (litres): 3.0 3.9
Gearbox
casing/differential: 1.55 (kg) 1.55 (kg)
Hydraulic brake circuit (kg): 0.55 0.55
Hydraulic clutch controls
(RH drive versions): – –
Hydraulic clutch controls
(RH drive versions): 2.5 2.5
When the vehicle is used in particularly harsh weather conditions, we recommend using a 60% mixture of PARAFLUUPand 40% of
demineralised water.
Diesel versions1.3 16V Multijet
95 HP EURO 51.3 16V 78 HP / 95 HP
EURO 6Prescribed fuels and
original lubricants
Diesel for motor vehicles (EN590
specifications)
Mixture of distilled water and
PARAFLU
UPat 50% 
SELENIA WR P.E.
TUTELA TRANSMISSION GEARFORCE
TUTELA TOP 4 or TUTELA TOP 4/S
Mixture of water and
PETRONAS DURANCE SC35
Maximum refuelling capacity (including reserve): 30.5 litres of LPG
The figure already takes into account the 80% tank filling limit and the residual fluid required for priming; this figure
represents the maximum permitted capacity. There may be slight variations to this figure as a result of:
differences between the network pump supply pressures, pumps having different supply/locking features,
tank not completely run out of fuel.
LPG versions

183
Brake fluid
Diesel additive
Windscreen/rear
window washer
fluid
Applications
TUTELA TRANSMISSION
GEARFORCE
Contractual Technical
Reference No. F002.F10
TUTELA CS SPEED
Contractual Technical
Reference No. F005.F98
TUTELA ALL STAR
Contractual Technical
Reference No. F702.G07
TUTELA STAR 700
Contractual Technical
Reference No. F701.C07
TUTELA STAR 325
Contractual Technical
Reference No. F301.D03
TUTELA TOP 4
Contractual Technical
Reference N° F001.A93
or
TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15
TUTELA DIESEL ART Contractual
Technical Reference No. F601.L06
PETRONAS DURANCE SC 35
Contractual Technical
ReferenceNo. F001.D16Mechanical gearbox
and differential
Hydraulic actuation
system lubricant
Dualogic gearbox
Wheel side HP joints
Differential side HP joints
(excluding 1.4 16V
100 HP versions)
Differential side HP joints
(1.4 16V 100
HP versions)
Hydraulic brakes and
hydraulic clutch controls
To be mixed with diesel
25 cc per 10 litres
To be used diluted or
undiluted in windscreen
washer/wiper systems
UseFeaturesSpecificationsGenuine fluids and
lubricants
Oils and greases
for drivelineSAE 75W API GL4
grade synthetic lubricant
Specific fluid for electro-hydraulic
actuators
“ATF DEXRON III” type oil
Molybdenum disulphide grease,
for use at high temperatures.
N.L.G.I. consistency 1-2
Grease for constant velocity joints
with low friction coefficient.
N.L.G.I. consistency 0-1
Polyurea synthetic-based grease
suitable for high temperatures.
NL.G.I. consistency 2
Synthetic fluid for brake and clutch
systems. Exceeds specifications
F.M.V.S.S. no. 116 DOT 4,
ISO 4925 SAE J1704
Antifreeze additive for diesel,
with protective action for diesel engines
Mixture of alcohol, water and
surfactants CUNA NC 956-II9.55550-MZ6
9.55550-SA1
9.55580-GRAS II
9.55580-GRAS II
9.55580-GRAS II
9.55597
or
MS.90039
–
9.55522
or
MS.90043

195
•Remember that the servo-brake and power steering are not
operational until the engine has been started, therefore much
effort than usual is required on the brake pedal and steering
wheel.
•For vehicles featuring a Dualogic gearbox, if the engine is not
started with a gear engaged, a warning is sounded to notify
the driver of the potential danger due to the gear being
automatically put into neutral.
•This starting procedure must be performed by expert
personnel because incorrect actions could cause electrical
discharge of considerable intensity. Furthermore, battery fluid
is poisonous and corrosive: avoid contact with skin and eyes.
Keep naked flames and lighted cigarettes away from the
battery and do not cause sparks.
•Remove any metal objects (e.g. rings, watches, bracelets),
that might cause an accidental electrical contact and cause
serious injury.
•Do not attempt to charge a frozen battery: it must be thawed
first, otherwise it may explode.
If freezing has occurred, the battery should be checked by
skilled personnel to make sure that the internal elements are
not damaged and that the body is not cracked, with the risk of
leaking poisonous and corrosive acid.
27) HANDBRAKE
• The car should be braked after a few clicks of the lever, if it is
not, contact a Fiat Dealership to have it adjusted.
• Never leave children in the unattended car. Always remove
the ignition key when leaving the car and take it out with you. • In the case of parking manoeuvres on roads on a gradient, the
front wheels must be steered towards the pavement
(when parking downhill), or in the opposite direction if the vehicle
is parked uphill. Block the wheels with a wedge or a stone if the
car is parked on a steep slope.
28) USING THE MANUAL GEARBOX
Press the clutch pedal fully to change gears correctly. It is
therefore essential that there is nothing under the pedals: make
sure the mats are lying flat and do not get in the way of the pedals.
29) TOWING TRAILERS
•The ABS with which the car is equipped will not control the
braking system of the trailer. Particular caution is required on
slippery roads.
•Do not, under any circumstances, modify the vehicle braking
system to control the trailer breaking system.
The towing braking system must be completely independent of the
vehicle’s hydraulic system.
30) SNOW TYRES
The maximum speed for snow tyres marked
“Q” is 160 km/h, while it is 190 km/h for “T” tyres and 210 km/h for
“H” tyres.
The highway code speed limits must however always be complied
with.
31) WARNING LIGHTS AND MESSAGES
•If the warning light
xturns on when travelling (on certain
versions together with the message on the display) stop the car
immediately and contact a Fiat Dealership.
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PERSONAL SAFETY
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IMPORTANT INFORMATION AND RECOMMENDATIONS
204(CONTINUES)
• Warning light mwill blink for 60 seconds after starting or
during prolonged cranking to indicate a fault to the glow plug
heating system.
Use the car normally if the engine starts and go to a Fiat
Dealership as soon as possible.
• Never bump start the engine by pushing, towing or coasting
downhill. This could cause fuel to flow into the catalytic
converter and damage it beyond repair.
• Never use a fast battery-charger to start the engine as this could
damage the electronic systems of your vehicle, particularly the
ignition and engine fuel supply control units.
• Do not connect the cable to the negative terminal (–) of the flat
battery. The following spark could lead to battery explosion and
cause serious harm.
Only use the specific earth point; do not use
any other exposed metallic part.
• A quick burst on the accelerator before turning off the engine
serves absolutely no practical purpose; it wastes fuel and is
especially damaging to turbocharged engines.
14) USING THE GEARBOX: MANUAL AND DUALOGIC
• Do not drive with your hand resting on the gear lever as the
force exerted, even if slight, could lead over time to premature
wear of the gearbox internal components.
• If the gearbox is faulty, contact a Fiat Dealership as soon as
possible to have the system checked.
• Avoid keeping your hand placed on this lever in between
gear changes or Auto/Manual mode.
• Using the paddles incorrectly (paddles pushed towards the
dashboard) could break them.• In order to safeguard the efficiency of the clutch, do not use the
accelerator to keep the car still (for example:
stopped on a hill); the clutch could overheat and be damaged;
use the brake pedal and only operate the accelerator pedal when
you decide to set off.
• If the messages continue to be shown in the display, contact a
Fiat Dealership.
15) SNOW CHAINS
• Keep the vehicle’s speed down when snow chains are fitted;
never exceed 50 km/h.
• With snow chains, use the accelerator with extreme care to
prevent, or to limit as much as possible, slipping of the drive
wheels that could cause chain breakage, resulting in damage to
the car body or mechanical components.
• Avoid potholes, steps and pavements and avoid driving long
distances on roads not covered with snow to avoid damaging the
car and the roadbed.
16) POWER SOCKET
Only accessories with a maximum power of 180 W (maximum
absorption 15 A)
can be connected to the socket.
17) DIESEL FILTER
The presence of water in the supply circuit may cause severe
damage to the injection system and irregular engine operation.
If the warning light or the symbol
Eon the colour display turns
on, contact a Fiat Dealership as soon as possible to have the
system bled.
VEHICLE SAFETY
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