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Follow the instructions provided with
the windshield washer fluid
regarding the ratio for mixing with
tap water.
Poor quality products, engine
coolant, and soapy water must not
be used. Failure to observe this
precaution can result in nozzle
blockage or damage to painted
surfaces.
The washer should never be used
while the tank is empty. Operating
the washer with the tank empty can
result in motor damage.
Brakes
For the most effective braking and
for maximum life from brake system
components, follow these
suggestions:
.Keep any obstructions from
interfering with brake pedal
travel.
. Keep tires properly inflated.
Improperly inflated tires can
reduce the efficiency of the
brakes. Follow the recommendations for
brake checks in the Maintenance
Schedule.
GM replacement brake lining
material is recommended for this
vehicle to maintain the balance
between front and rear brake
performance. GM replacement
brake parts have been carefully
selected to provide the proper brake
balance for purposes of both
stopping distance and controllability
over the full range of operating
conditions. Installation of front or
rear brake lining material with
performance different from that of
the replacement parts
recommended for this vehicle can
change the intended brake balance
of this vehicle.
Checking the Brake Electric
Vacuum Pump (4500HD/
4500XD Series)
1. Turn the engine control switch
to the "ON" position (do not
start the engine), and press the
brake pedal several times. 2. Check for the noisy sound of
the electric vacuum pump
inside the instrument panel at
the same time as vacuum
warning buzzer sound, and
check that the brake low
vacuum warning light
comes on.
3. Then, start the engine. The main vacuum pump driven by
the engine will start running.
If the electric vacuum pump
operation (noisy sound) and
the vacuum warning buzzer
stop, and the brake low
vacuum warning light goes off
thereafter, the operation is
normal.
4. If you cannot hear the noisy sound or the noisy sound stays
on all the time, have the
vehicle inspected by the
nearest dealer immediately.Hydraulic Brake Booster (HBB)
The 5500HD, 5500XD models are
equipped with an HBB system. HBB
is a brake booster device that
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Danger (Continued)
battery. Personal injury
(particularly to eyes) or property
damage may result from battery
explosion, battery fluid or
electrical (short circuit) burns. You
and others could be seriously
injured or killed.
If the negative cable is disconnected
from the negative terminal on the
battery within 3 minutes after turning
the engine control switch to the
"LOCK" position, the engine control
module may malfunction.
Checking the Battery
Your new vehicle is equipped with
DELKOR batteries. They need no
periodic electrolyte level
maintenance. Its top is permanently
sealed (except for two small vent
holes) and has no filler caps. You
will never have to add water.
Remember to check and recharge
the battery as necessary, as well as
keep connection clean. The hydrometer (green-eye test
indicator) in the top of each battery
(if equipped) provides information
for testing purposes only.
If the vehicle is not going to be
driven for 30 days or longer,
disconnect the ground cable from
the negative (–) terminal of the
batteries to prevent discharge.
For full power needs at replacement
time, a battery with the same
specifications, as shown on the
original battery's label, is
recommended.
{Warning
Battery posts, terminals and
related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling.
You and others could be seriously
injured.
Fuel Filter
Change the fuel filter in accordance
with the Maintenance Schedule or
when the fuel filter indicator light
(amber) comes on.
Drain the water when the water
separator (fuel filter) warning light
comes on. (Drain the water from the
chassis-side fuel filter and
engine-side fuel filter.)
Failure to replace the fuel filter when
needed may lead to fuel system
damage. Your authorized dealer can
inspect your fuel filter and replace
your fuel filter, if needed.
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Engine:
Removal or rendering engine speed
governor, if so equipped, inoperative
so as to allow engine speed to
exceed manufacturer specifications.
Fan and Drive:
.Removal of fan clutch or
rendering clutch inoperative.
. Removal of the fan shroud.
Air Intake:
. Removal of air cleaner silencer.
. Reversing air cleaner cover.
Exhaust:
. Removal of muffler, catalytic
converter, and/or resonator.
. Removal of exhaust pipes and
exhaust pipe clamps.
. Removal or modification of
diesel particulate filter (DPF).
. Removal or modification of
selective catalytic reduction
(SCR) catalyst.Automatic Transmission
Shift Lock Control
Function Check
When the Selector Lever
Cannot be Moved From the "P"
Position
Perform the following when the
selector lever cannot be moved from
the "P" position.
Caution
When the selector cannot be
operated from the P position to
any other position even after
performing the operation below
repeatedly, the shift lock system
may have a failure. Have the
vehicle inspected at your dealer.
When performing the below
operations, make sure the parking
brake is securely engaged. 1. Securely pull the parking brake lever and stop the engine.
2. Remove the cup holder (1) byremoving the three Torx®
bolts (2).
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1. Insert the blade while holding italmost perpendicular to
the arm.
2. With the blade and arm
oriented in the same direction,
push up the blade until it locks
into place on the arm.
Do not lower the wiper arm with its
blade removed; the windshield glass
may be scratched.
Whenever a wiper blade has been
attached, ensure that it is locked
into place. Failure to observe this
precaution can result in the wiper blade becoming dislocated when the
windshield wiper switch is
turned on.
Replacement of Wiper Rubber
Insert
Removal
1. Remove the wiper blade from
the wiper arm.
2. Pull the wiper rubber insert in the direction indicated by the
arrow and extract it from the
wiper blade. Installation
1. Insert a new wiper rubber
insert into the wiper blade.
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2. Continue pushing in the wiperrubber insert until the wiper
blade's hook engages with the
hole in it, and then confirm that
the rubber insert is securely
held in place.
3. Attach the wiper blade to the wiper arm.Headlamp Aiming
For vertical aiming, turn the two
screws indicated by arrows in the
diagram.
1. Remove the rubber beneath the headlight.
2. Two screws should be turned in the same direction at the
same time to adjust aiming.
3. When the headlamp aiming is out of position, contact your
dealer.
Bulb Replacement
Bulbs
1. Check each bulb for blowout.
2. If a bulb has blown out, replaceit. Always place the engine
control switch in the “LOCK”
position and place all the other
switches in the “OFF”position
before replacing the blown
bulbs.
3. If you need assistance replacing any bulbs, contact
your dealer.
Turn Signals
The flasher unit activates both the
turn signal circuits and the hazard
circuit. Should a lamp burn out, the
flasher unit will continue to operate.
Check the turn signal lamps visually
before the vehicle is used.
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3. To install the lamps, performthe same sequence of
operations in reverse, taking
care to turn the connector
clockwise to lock it securely.
If the socket is not locked securely,
water could get inside the lamp and
lead to a breakdown.
Replacing a Front Turn
Signal Lamp
Do not replace a bulb with other
than the specified wattage. This will
cause abnormal flashing,
particularly for turn signal lamps. When replacing a bulb, make sure
the light switch is OFF.
1. While referring to “Replacing
the Headlights”, tilt the turn
signal lamp assembly down
toward the front of the vehicle
and remove it.
2. Disconnect the connector for the turn signal light and then
remove the socket.
3. Pull the bulb from the socketand replace it with a new one.
4. To install the lamps, perform the same sequence of
operations in reverse, taking
care to turn the connector
clockwise to lock it securely.
If the socket is not locked securely,
water could get inside the light and
lead to a breakdown.
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3. When the clip (1) has beenremoved, pull the lamp out
while sliding it out toward the
rear of the vehicle.
4. Loosen the socket by turning it counterclockwise.5. Pull the bulb out from the
socket and replace it with a
new one.
6. To install the lights, perform the same sequence of operations
in reverse taking care of the
following points:
A. Turn the socket clockwiseto lock securely.
If the socket is not locked
securely, water could get
inside the light and lead to
a breakdown.B. Insert the clip on the backof the rear part of the light
into the door panel.
C. Push the front part of the light into the door panel,
and insert the clip on the
back of the front part of the
light in the door panel.
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D. Open the front door, tightenthe nut from the inside of
the door, and install the
rubber cap.
Taillamps, Turn Signal,
Stoplamps, and Back-Up
Lamps
1. Turn Signal Lamp
2. Taillamp/Stoplamp
3. Back-Up Lamp
4. Lens
1. Loosen the screws and remove the lens.
2. Loosen the bulb by turning it counterclockwise while
pressing on it.
3. To install the lights, follow the removal procedure in reverse.
License Plate Lamp
1. Bulb
2. Lens
3. Screw
4. Cover
1. Loosen the screws and removethe cover.
2. Remove the lens.
3. Loosen the bulb by turning it counterclockwise while
pressing on it.
4. To install the lights, follow the removal procedure in reverse.