8-37
8
EBU32450Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe bolts.2. Remove the tailpipe by pulling it out of
the muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a
wire brush to remove any carbon depos-
its from the spark arrester portion of the
tailpipe and inside of the tailpipe housing.1. V-belt case drain plug
1
1. Tailpipe bolt
1
1
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8
EBU33710Parking brakePull the parking brake lever rearward com-
pletely. If the parking brake lever clicks eight
times or more, have a Yamaha dealer adjust
the parking brake because the braking force
of the parking brake is weak. In addition, have
a Yamaha dealer check and adjust the park-
ing brake at the intervals specified in the peri-
odic maintenance and lubrication chart.EBU32550Brake light switch adjustmentThe brake light switch, which is activated by
the brake pedal, is properly adjusted when
the brake light comes on just before braking
takes effect. If necessary, adjust the brake
light switch as follows.
Turn the adjusting nut while holding the brake
light switch in place. To make the brake light
come on earlier, turn the adjusting nut in di-
rection (a). To make the brake light come on
later, turn the adjusting nut in direction (b).
EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked. 1. Brake light switch
2. Adjusting nut
(a)
(b)
1
2
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8-53
8
If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the
electrical circuit in question.
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove the hood. (See page 8-10 forhood removal and installation proce-
dures.)
3. Remove the blown fuse, and then install a new fuse of the specified amperage.
WARNING! Always use a fuse of the specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Backup fuse “BACK UP” (for clock)
2. Ignition fuse “IGNITION”
3. Four-wheel-drive motor fuse “DIFF”
4. Auxiliary DC jack fuse “TERMINAL”
5. Signaling system fuse “SIGNAL”
6. Headlight fuse “HEAD”
7. Spare fuse
8. Radiator fan motor fuse “FAN”
1
2
3
4
5
6
8
7
7
U2MB7BE0.book Page 53 Thursday, March 3, 2016 11:46 AM
8-58
8
4. Install the bulb holder (together with thebulb) by turning it clockwise.EBU32700TroubleshootingAlthough Yamaha vehicles receive an inspec-
tion before shipment from the factory, trouble
may occur during operation. Any problem in
the fuel, compression, or ignition systems can
cause poor starting and loss of power. The
troubleshooting chart describes a quick, easy
procedure for making checks. If your vehicle
requires any repair, take it to a Yamaha deal-
er.
The skilled technicians at a Yamaha dealer-
ship have the tools, experience, and know-
how to properly service your vehicle. Use only
genuine Yamaha parts on your vehicle. Imita-
tion parts may look like Yamaha parts, but
they are often inferior. Consequently, they
have a shorter service life and can lead to ex-
pensive repair bills.
WARNING
EWB03450When checking the fuel system, do not
smoke and make sure there are no open
flames or sparks in the area, including pilot
lights from water heaters or furnaces.
Gasoline or gasoline vapors can ignite or
explode, causing severe injury or property
damage.
U2MB7BE0.book Page 58 Thursday, March 3, 2016 11:46 AM
10-4
10
Rear wheel:Wheel type:Cast wheel (YXE70WPAH)
Panel wheel (YXE70WPHH, YXE70WPXH)
Rim size: 12 x 7.5ATFront brake:Type:Hydraulic disc brake
Operation: Unified brake
Specified brake fluid:
DOT 4Rear brake:Type:Hydraulic disc brake
Operation:
Unified brake
Specified brake fluid: DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 246 mm (9.7 in)Rear suspension:Type:Double wishbone Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 269 mm (10.6 in)
Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:U1-H11L
Voltage, capacity: 12 V, 28.0 AhHeadlight(s):Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 2
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
U2MB7BE0.book Page 4 Thursday, March 3, 2016 11:46 AM
10-5
10
Parking brake indicator light:LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light: LED
Low-range indicator light:
LED
Differential gear lock indicator light: LED
EPS warning light: LED
Helmet/Seat belt indicator light:
14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse:
10.0 A
EPS fuse: 40.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse:
10.0 A Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33221For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
U2MB7BE0.book Page 5 Thursday, March 3, 2016 11:46 AM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-13
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter case/air duct check hose, cleaning ................ 8-36
Air filter element, cleaning ........................................... 8-32
Auxiliary DC jack .......................................................... 4-33
Axle boots .................................................................... 8-29BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-47
Brake fluid level, checking ........................................... 8-39
Brake fluid, replacing ................................................... 8-41
Brake light switch, adjusting ........................................ 8-42
Brake pedal .................................................................. 4-13
Brake pedal and accelerator pedal, lubrication ........... 8-43
Brake pedal, checking ................................................. 8-41
Brakes, Periodic maintenance ..................................... 8-38
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-42
Cargo bed .................................................................... 4-21
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-24
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-20DDifferential gear oil, Periodic maintenance .................. 8-22 Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-7
Front and rear brake pads, checking .......................... 8-39
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-15
Fuse, replacing ............................................................ 8-52GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-57
Headlight bulb, replacing ............................................. 8-54
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12IIdentification number records ...................................... 11-1
U2MB7BE0.book Page 1 Thursday, March 3, 2016 11:46 AM
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12
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-7JJump-starting ............................................................... 8-50LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-11
Loading ..........................................................................6-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Model label ................................................................... 11-1
Multi-function meter unit ................................................ 4-6NNeutral indicator light .....................................................4-3OOn-Command drive knob ............................................ 4-12
On-Command drive knob, operation ............................. 6-5
On-Command four-wheel-drive /differential gear lock
indicator ....................................................................... 4-3
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ........................................................................... 6-7
Parking brake ............................................................... 8-42
Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-13
Passenger handhold, Pre-operation check ................... 5-7
RRear knuckle upper and lower pivot, lubrication ......... 8-44
Reverse indicator light ................................................... 4-3SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-5
Seat belts ..................................................................... 4-17
Seat belts, Pre-operation check .................................... 5-6
Seats ............................................................................ 4-15
Shock absorber assemblies, adjusting the front ......... 4-23
Shock absorber assemblies, adjusting the rear ........... 4-28
Spark arrester, cleaning ............................................... 8-37
Spark plug, inspecting ................................................. 8-30
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-43
Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-44
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-19TTail/brake light bulb, replacing ..................................... 8-57
Tire, replacing .............................................................. 8-45
Tires, Pre-operation check ............................................. 5-8
Trailer hitch bracket and receiver ................................ 4-33
Troubleshooting ........................................................... 8-58
Troubleshooting charts ................................................ 8-59VValve clearance ............................................................ 8-38
V-belt case drain plug .................................................. 8-36
Vehicle identification number ....................................... 11-1
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