Page 10 of 140

Checking and lubricating the cables......... 8-35
Checking and lubricating the front and rear brake levers ..................................... 8-35
Checking and lubricating the brake pedal ....................................................... 8-36
Checking the wheel hub bearings............. 8-36
Lubricating the steering shaft ................... 8-37
Battery....................................................... 8-37
Replacing a fuse ....................................... 8-40
Replacing a headlight bulb ....................... 8-42
Adjusting a headlight beam ...................... 8-43
Replacing the tail/brake light bulb ............ 8-44
Removing a wheel ..................................... 8-44
Installing a wheel....................................... 8-44
Troubleshooting ........................................ 8-46
Troubleshooting chart ............................... 8-47
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION ....................... 11-1 Identification numbers .............................. 11-1
INDEX ........................................................... 12-1
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter
4. Fuses
5. Battery
6. Tail/brake light
7. Engine oil filler cap
8. Oil filter cartridge
9. V-belt cooling duct check hose
3
4,5
1
26
98 7
1. Rear shock absorber assembly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Fuel tank cap
5. Spark plug
6. Front shock absorber assembly spring preload adjusting ring
7. Rear brake light switch
8. Brake pedal
9. V-belt case drain plug12 3 5 6
4
789
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4-4
4
EBU18102Start switch “ ”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.EBU18166Light switch “ / /OFF”
Set this switch to “ ” to turn on the low beams,
the taillight and the meter lighting. Set the switch
to “ ” to turn on the high beams, the taillight
and the meter lighting. Set the switch to “OFF” to
turn off all the lights.NOTICEECB00046Do not use the headlights with the engine
turned off for an extended period of time. The
battery may discharge to the point that the
starter will not have enough power to crank the
engine. If this should happen, remove the bat-
tery and recharge it. (See page 8-37.) EBU18171Horn switch “ ”
Press the switch to sound the horn.
EBU18283Throttle leverOnce the engine is running, pushing the throttle le-
ver will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine
will return to an idle any time the throttle lever is re-
leased.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.1. Throttle lever
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6-2
6
Position (3):
Cold engine start with ambient temperature
above 25 °C (80 °F).
Ambient temp./starter (choke) position
6. Completely close the throttle lever and start the engine by pushing the start switch.
TIPIf the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as short as possible to preserve battery energy. Do
not crank the engine more than 10 seconds on
each attempt.
7. If the engine is started with the starter (choke)
in position (1), the starter (choke) should be
returned to position (2) to warm up the en-
gine. If the engine is started with the starter
(choke) in position (2), keep the starter (choke)
in this position to warm up the engine.
8. Continue warming up the engine until it idles smoothly, then return the starter (choke) to
position (3) before riding.TIPThe engine is warm when it responds quickly to
the throttle with the starter (choke) turned off. NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold!
1. Fully open
2. Half open
3. Closed
4. Starter (choke)UB1463E0.book Page 2 Thursday, August 4, 2016 2:12 PM
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8-37
8in a wheel hub or if a wheel does not turn smooth-
ly, have a Yamaha dealer check the wheel hub
bearings.
EBU25094Lubricating the steering shaftThe steering shaft must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
EBU2918ABatteryThe battery is located under the seat. (See page
4-12.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to
check the electrolyte or to add distilled water.
However, the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can cau-
se severe burns. Avoid contact with skin, eyes
or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
Recommended lubricant:
Lithium-soap-based grease
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8-38
8
KEEP OUT OF REACH OF CHILDREN.
NOTICEECB00621Never attempt to remove the battery cell seals,
as this would permanently damage the battery. To remove the battery
1. Remove the seat. (See page 4-12.)
2. Remove the battery holding plate by remov- ing the bolts.
3. Disconnect the negative battery lead first, then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01002]
4. Pull the battery out of its compartment.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep
in mind that the battery tends to discharge more
quickly if the ATV is equipped with optional elec-
trical accessories.1. Bolt
2. Battery holding plate
3. Negative battery lead (black)
4. Positive battery lead (red)
1 2 3
4
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8-39
8
NOTICEECB00932To charge a VRLA (Valve Regulated Lead Acid)
battery, a special (constant-voltage) battery
charger is required. Using a conventional bat-
tery charger will damage the battery. To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.NOTICEECB00941Always keep the battery charged. Storing a
discharged battery can cause permanent bat-
tery damage. To install the batteryTIPBe sure the battery is fully charged. 1. Place the battery in its compartment. 2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt. NOTICE: When installing the bat-
tery, the main switch must be off, and the
positive lead must be connected before
the negative lead.
[ECB01111]
3. Install the battery holding plate by installing the bolts.
4. Install the seat. (See page 4-12.)1. Positive battery lead (red)
2. Negative battery lead (black)
2
1
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8-40
8
EBU30671Replacing a fuseThe main fuse and the fuse box are located under
the seat. (See page 4-12.)
TIPTo access the main fuse, remove the battery lead
cover by removing the screw.
1. Main fuse
2. Spare main fuse
3. Fuse box
1. Headlight fuse
2. Ignition fuse
3. Signaling system fuse
4. Auxiliary DC jack fuse (for optional auxiliary DC jack)
5. Spare fuse
1
2
3
4
5
UB1463E0.book Page 40 Thursday, August 4, 2016 2:12 PM