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Horizontal Aim AdjustmentHorizontal aim is not required for thisvehicle and is not adjustable.
REMOVING A HEADLAMP
Note:To remove push pins, use aflat-bladed screwdriver to pull up the centerrelease pin.
1. Make sure the headlamp control is inthe off position and open the hood.
2.Remove the six push pins securing thefront fascia to the front trim cover.
3.Remove the three bumper cover upperscrews using a flat-bladed screwdriver.
4. Remove the push pin at the inboardside of the headlamp you are servicing.
5. Remove the two screws securing theheadlamp using a flat-bladedscrewdriver.
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6.Remove the lower three wheel housingfasteners by turning themcounterclockwise.
7.Remove the two outmost front bumpercover lower fasteners, only on the sideof the headlamp you are servicing, byturning them counterclockwise.
8.Separate the front bumper cover fromthe fender by gently pulling the frontbumper cover to the outside of thevehicle 1.2 inches (3 centimeters).
9. From the front of the vehicle, gentlypull the front bumper cover forward 4inches (10 centimeters) by grasping itnext to the headlamp to be servicedand in the lower front of the wheelopening.
10. Gently pull the headlamp assemblyoutward to disengage it from thelower fixing point.
11. Carefully lift the headlamp andremove it from the vehicle.
12. Disconnect the electrical connectorfrom the headlamp assembly bypushing the release tab on theconnector.
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CHANGING A BULB
WARNINGS
Switch the lamps and the ignition off.Failure to follow this warning couldresult in serious personal injury.
Bulbs become hot when in use. Letthem cool down before you removethem.
Use the correct specification bulb. SeeBulb Specification Chart (page 268).
Install in the reverse order unless otherwisestated.
Headlamp
Headlamp high beam.A
Headlamp low beam.B
Note:LED headlamps are not serviceable.Have your vehicle checked as soon aspossible.
Headlamp Low Beam
1. Carefully remove the cover.
2. Disconnect the electrical connector.
3.Turn the bulb holder counterclockwiseand remove it.
Note: Do not touch the bulb glass.
Note: You cannot separate the bulb fromthe bulb holder.
Headlamp High Beam
1. Carefully remove the cover.
2. Disconnect the electrical connector.
3.Turn the bulb holder counterclockwiseand remove it.
Note: Do not touch the bulb glass.
Note: You cannot separate the bulb fromthe bulb holder.
LED Lamps
LED lamps are not serviceable. Have yourvehicle checked as soon as possible.
The following lamps are LED:
•Front side marker lamps.
•Front direction indicators.
•Daytime running lamps.
•Side direction indicators.
•Central high mounted brake lamp.
•Rear direction indicators.
•Brake and rear lamps.
Reversing Lamp
1. Carefully remove the luggagecompartment trim panel.
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2.Turn the bulb holder counterclockwiseand remove it.
3. Press the bulb in and turn the bulbcounterclockwise to remove it.
License Plate Lamp
1. Use a suitable tool, for example ascrewdriver, to carefully remove thelamp.
2. Remove the lamp.
3.Turn the bulb holder counterclockwiseand remove it.
4. Remove the bulb by pulling it straightout.
BULB SPECIFICATION CHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must bemarked with an authorized “D.O.T.” forNorth America to make sure they have theproper lamp performance, light brightness,light pattern, and safe visibility. The correctbulbs will not damage the lamp assemblyor void the lamp assembly warranty andwill provide quality bulb illumination time.
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Trade nameFunction
H7LL*Headlamp high beam (Halogen)
H11LL*Headlamp low beam (Halogen)
LED*Side marker lamp - front
W5W*Park lamp - front
PWY24W*Turn lamp - front
H11*Fog lamp - front
LED*Tail and brake lamp - high series
LED*Tail and brake lamp - low series
921Reverse lamp
LED*Turn lamp - rear - high series
LED*Turn lamp - rear - low series
LED*Side marker lamp - rear
W5WLicense plate lamp
W5W or LED***Trunk lamp
LED*High-mount brake lamp
LED*Side repeater lamp
LED*Interior lamp
*To replace these bulbs, see your authorized dealer.
To replace all instrument panel bulbs, see your authorized dealer.
**If so equipped.
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CHANGING THE ENGINE AIR
FILTER
WARNING
To reduce the risk of vehicle damageand/or personal burn injuries do notstart your engine with the air cleanerremoved and do not remove it while theengine is running.
When changing the air filter element, useonly the air filter element listed. SeeCapacities and Specifications (page306).
Change the air filter element at the properinterval. See Scheduled Maintenance(page 466).
Note:Failure to use the correct air filterelement may result in severe enginedamage. The customer warranty may bevoid for any damage to the engine if thecorrect air filter element is not used.
1. Loosen the 5 bolts on the air cleanercover.
2. Remove the air cleaner cover.
3. Remove the engine air filter elementfrom the engine air cleaner assembly.
4.Wipe any dirt or debris from the air filterhousing and cover to make sure no dirtgets in the engine and to make sure youhave a good seal.
5.Install the new engine air filter elementto the engine air cleaner assembly.
6. Install the air cleaner cover.
7. Tighten the 5 bolts to the air cleanercover.
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Note:Industrial-strength or heavy-dutycleaners in combination with brush agitationto remove brake dust and dirt, could wearaway the clear coat finish over a period time.
Note:Do not use hydrofluoric acid-basedor high caustic-based wheel cleaners, steelwool, fuels or strong household detergents.
Note:If you intend parking your vehicle foran extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so.This will reduce the risk of increasedcorrosion of the brake discs.
Alloy wheels and wheel covers are coatedwith a clear coat paint finish. To maintaintheir condition we recommend that you:
•Clean the wheels weekly usingMotorcraft Wheel and Tire Cleaner.Apply using manufacturer'sinstructions.
•Use a sponge to remove heavydeposits of dirt and brake dustaccumulation.
•Rinse thoroughly with a strong streamof water when you have completed thecleaning process.
•To remove tar and grease, useMotorcraft Bug and Tar Remover.
VEHICLE STORAGE
If you plan on storing your vehicle for 30days or more, read the followingmaintenance recommendations to makesure your vehicle stays in good operatingcondition.
We engineer and test all motor vehiclesand their components for reliable, regulardriving. Under various conditions,long-term storage may lead to degradedengine performance or failure unless youuse specific precautions to preserve enginecomponents.
General
•Store all vehicles in a dry, ventilatedplace.
•Protect from sunlight, if possible.
•If you store vehicles outside, theyrequire regular maintenance to protectagainst rust and damage.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear-wheel housingand the underside of front fenders.
•Periodically wash your vehicle if youstore it in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Re-wax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminates which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fast idlewith the climate controls set to defrostuntil the engine reaches normaloperating temperature.
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Inspecting Your Tires andWheel Valve Stems
Periodically inspect the tire treadsfor uneven or excessive wear andremove objects such as stones,nails or glass that may be wedgedin the tread grooves. Check the tireand valve stems for holes, cracks,or cuts that may permit airleakage and repair or replace thetire and replace the valve stem.Inspect the tire sidewalls forcracking, cuts, bruises and othersigns of damage or excessivewear. If internal damage to the tireis suspected, have the tiredemounted and inspected in caseit needs to be repaired or replaced.For your safety, tires that aredamaged or show signs ofexcessive wear should not be usedbecause they are more likely toblow out or fail.
Improper or inadequate vehiclemaintenance can cause tires towear abnormally. Inspect all yourtires, including the spare,frequently, and replace them ifone or more of the followingconditions exist:
Tire Wear
When the tread is worn down toone sixteenth of an inch (2millimeters), tires must bereplaced to help prevent yourvehicle from skidding andhydroplaning. Built-in treadwearindicators, or wear bars, whichlook like narrow strips of smoothrubber across the tread willappear on the tire when the treadis worn down to one sixteenth ofan inch (2 millimeters)
When the tire tread wears downto the same height as these wearbars, the tire is worn out and mustbe replaced.
Damage
Periodically inspect the tire treadsand sidewalls for damage (suchas bulges in the tread or sidewalls,cracks in the tread groove andseparation in the tread orsidewall). If damage is observed
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