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SCHEDULED SERVICING PLAN (petrol versions — LPG versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary. Check quick tyre repair kit recharge
conditions/expiry date (if provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Visually inspect condition of: LPG pipes and connectors,
LPG tank fixing (1.4 T-Jet 120 HP LPG versions)
Check exhaust emissions/smokiness
Use the diagnosis socket to check engine management
system operation; emissions and (where provided) engine
oil deterioration
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
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Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Check windscreen and rear window wiper blade
position/wear
Check operation of windscreen washer system and adjust
jets if necessary
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage;
Check handbrake lever travel and adjust, if necessary
Visually inspect conditions and wear of front and rear disc
brake pads and operation of pad wear indicator
Visually inspect conditions of toothed timing drive belt
Visually inspect condition of the accessory drive belt(s)
Check tension of accessory drive belt (for versions without
automatic tensioner)
Change engine oil and replace oil filter (2) (o) (●)
Replace spark plugs (1.4 16V 95 HP versions)
(2) If the vehicle's annual mileage is less than 10,000 km, the engine oil and filter must be replaced every year.
(o) Recommended operations
(●) Mandatory operations
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SCHEDULED SERVICING PLAN (Diesel versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary. Check quick tyre repair kit recharge
conditions/expiry date (if provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions/smokiness
Use the diagnosis socket to check engine management
system operation; emissions and (if present) engine oil
deterioration
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)
Check windscreen and rear window wiper blade
position/wear
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
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SERVICING AND CARE
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Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of windscreen washer system and adjust
jets if necessary
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage;
Check handbrake lever travel and adjust, if necessary
Visually inspect conditions and wear of front and rear disc
brake pads and integrity of pad wear indicator
Visually inspect condition of toothed timing drive belt
(1.6 120 HP Multijet versions)
Visually inspect condition of the accessory drive belt(s)
Check tension of accessory drive belt (versions without
automatic tensioner)
Change engine oil and replace oil filter (versions with DPF)(2)
Replace toothed timing drive belt (1.6 120 HP MultiJet
versions)(3)
(2) The actual interval for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message (if present) in the instrument panel In any case, it must never exceed 2 years. If the vehicle is mainly used in towns
and cities, change the engine oil and filter every year.
(3) Areas that are not dusty: recommended maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage
60,000 km. The belt must be replaced every 4 years, regardless of distance travelled.
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PERIODIC CHECKS
Every1,000km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washing/wiping
system and positioning/wear of wiper
blades.
Every3,000km, check and top up if
required: engine oil level.
DEMANDING USE OF THE
CAR
If the vehicle is used mainly under one
of the following conditions:
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
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ENGINE COMPARTMENT
CHECKING LEVELS
152) 153)
64)
1.4 16V 95 HP version
1. Brake fluid 2. Battery 3. Windscreen/rear window washer fluid 4. Engine coolant fluid 5. Engine oil dipstick
6. Engine oil cap/filler
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ENGINE OIL
154)
65)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick.
If the level of the oil is close to or below
the MIN mark, add oil via the filler fitting
until the MAX mark is reached.
Take out the engine oil dipstick, clean it
with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks on
the dipstick.
Engine oil consumption
66)
3)
The maximum engine oil consumption
is usually 400 grams every 1000 km.
When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5000 - 6000 km.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.ENGINE COOLANT FLUID
155)
67)
If the level is too low, unscrew the cap
of reservoir 4 and add the fluid
described in the "Technical
Specifications" chapter.
WINDSCREEN / REAR
WINDOW WASHING FLUID
156) 157)
If the level is too low, raise the reservoir
cap 3 and add the fluid described in the
"Technical Specifications" chapter.
BRAKE FLUID
158) 159)
68)
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too
low, undo the reservoir cap 1 and add
the fluid described in the "Technical
Specifications" chapter.
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
BATTERY
160) 161) 162)
68)
4)
The battery does not require the
electrolyte to be topped up with distilled
water.
A periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
Replacing the battery
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
Manufacturer’s instructions for
maintenance.
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"quick-type" battery charger is used
with the battery fitted on the vehicle,
before connecting it disconnect both
cables of the battery itself. Do not use a
"quick-type" battery charger to provide
the starting voltage.
VERSIONS WITHOUT
STOP/START SYSTEM
To recharge, proceed as follows:
disconnect the terminal from the
negative battery pole;
connect the charger cables to the
battery terminals, observing the polarity;
turn on the charger;
when it is recharged, turn the
charger off before disconnecting it from
the battery;
reconnect the terminal to the
negative battery pole.
VERSIONS WITH
STOP/START SYSTEM
(where provided)
To recharge, proceed as follows:
disconnect the connector 1
fig. 202 (pressing the button 2) from the
sensor 3 monitoring the battery
conditions, on the negative pole (–) 4 of
the battery;
connect the positive cable (+) of the
battery charger to the positive battery
terminal 5 and the negative cable (–) to
sensor terminal 4 as shown;
turn on the battery charger. At the
end of the charging process, switch the
battery charger off;
after having disconnected the
charging device, reconnect connector
1 to the sensor 3 as shown.
SERVICING
PROCEDURES
The following pages contain the rules
on therequiredmaintenance
envisaged by the technical personnel
who designed the vehicle.
In addition to these specific
maintenance instructions specified for
routine scheduled servicing, there are
other components which may require
intervention or replacements over the
vehicle’s life cycle.
ENGINE OIL
Engine oil level check
74)
To ensure correct engine lubrication, the
oil must always be kept at the
prescribed level (see "Engine
compartment" in this chapter).
ENGINE OIL FILTER
Replacing the engine oil filter
The engine oil filter must be replaced
each time the engine oil is changed.
It is advisable to replace it with a
genuine spare part, specifically
designed for this vehicle.
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71) 72)
73)