2017 FIAT FULLBACK steering

Fuse replacement
332) 333) 334) 335) 336) 337)
179)
1. Before replacing a fuse, always turn
off the electrical circuit concerned and
place the ignition switch in the “LOCK”
position or put the operation mode in
OFF.
2. Remove the fuse puller (A) from the
inside of the fuse block in the engine
compartment.
3. Referring to the fuse load capacity
table, check the fuse pertaining to the
problem.B. Fuse is OK
C. Blown fuse
NOTE If any system does not function
but the fuse corresponding to that
system is normal, there may be a fault
in the system elsewhere. We
recommend you to have your vehicle
checked.
4. Insert a new fuse of the same
capacity by using the fuse puller.
WARNING
332)Never replace a fuse with another
with a higher amp rating; DANGER OF
FIRE. If a general protection fuse
(MEGA-FUSE, MIDI-FUSE) is activated,
contact a Fiat Dealership.
333)If the newly inserted fuse blows again
after a short time, we recommend you to
have the electrical system checked to find
the cause and rectify it.
334)Never use a fuse with a larger
capacity than specified or a substitute
(such as a cable or foil). Doing so could
cause the circuit wires to overheat and
create a fire.
335)Never replace a blown fuse with metal
wires or other material.
336)Before replacing a fuse, make sure
that the ignition key has been removed and
that all the other services are switched off
and/or disengaged.
337)If a general protection fuse for safety
systems (airbag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact a Fiat Dealership.
IMPORTANT
179)If it is necessary to wash the engine
compartment, take care not to directly hit
the fuse box and the window wiper motor
with the water jet
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234
IN AN EMERGENCY

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SERVICE PRECAUTIONS.......244
SCHEDULED SERVICING PLAN . .245
PERIODIC CHECKS..........250
DEMANDING VEHICLE USE.....250
CHECKING LEVELS..........251
CATALYTIC CONVERTER.......252
ENGINE OIL...............252
ENGINE COOLANT...........253
WASHER FLUID.............255
BRAKE FLUID..............255
CLUTCH FLUID.............256
POWER STEERING FLUID......257
BATTERY.................258
WIPER BLADE REPLACEMENT . . .260
GENERAL MAINTENANCE......261
VEHICLE CARE PRECAUTIONS. . .261
CLEANING THE INTERIOR OF
YOUR VEHICLE.............262
CLEANING THE EXTERIOR OF
YOUR VEHICLE.............263
TYRES...................267
243

Thousand of miles12,5 25 37,5 50 62,5 75 87,5 100 112 125
Thousands of kilometers or20 40 60 80 100 120 140 160 180 200
Years12345678910
Perform the "Small Injection Quantity
Learning” procedure●●●●●●●●●●
Lubricate the appropriate points of the
transmission shaft●●●●●●●●●●
Visually inspect condition of: underbody
protection, pipes and hoses (exhaust, fuel
system), rubber elements (boots, sleeves,
bushes, etc.)
●●●●●●●●●●
Visually inspect the integrity of the steering
components and their fixings (including
gaskets and covers)
●●●●●●●●●●
Visually inspect the condition of the
turbocompressor flexible air intake
couplings and oil conduits (where present)
●●●●●
Check windscreen/rear window wiper blade
position/wear●●●●●
Check operation of the windscreen
wiper/washer system and adjust jets, if
necessary
●●●●●
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
246
SERVICING AND MAINTENANCE

CHECKING LEVELS
1. Engine coolant reservoir 2. Brake fluid reservoir 3. Clutch fluid reservoir (where provided) 4. Engine oil cap 5. Engine oil
level gauge 6. Power steering fluid reservoir 7. Washer fluid reservoir 8. Battery
A— RHD versions
354) 355)
WARNING
354)Never smoke when performing operations in the engine compartment. Flammable gases and fumes may be present and risk igniting.
355)Be very careful when working in the engine compartment when the engine is hot: you may get burned. Remember that the fan may start
up if the engine is hot: this could injure you. Scarves, ties and other loose clothing might be pulled by moving parts.
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251

Fluid type
Use brake fluid conforming to DOT3 or
DOT4. The brake fluid is hygroscopic.
Too much moisture in the brake fluid will
adversely affect the brake system,
reducing the brake performance.
In addition, the brake fluid reservoir is
equipped with a special cap to prevent
the entrance of air, and this cap should
not be removed.
365) 366) 367) 368) 369) 370) 371) 372)
185) 186) 187)
WARNING
365)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
366)Some commercial windscreen washer
additives are flammable. The engine
compartment contains hot parts which
could start a fire on contact.
367)Do not travel with the windscreen
washer reservoir empty: the windscreen
washer is essential for improving visibility.
368)The cooling system is pressurised. If
necessary, only replace the plug with
another original one or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: risk of burns.
369)Take care in handling brake fluid as it
is harmful to the eyes, may irritate your skin
and also damage to painted surfaces.370)Use only the specified brake fluid. Do
not mix or add different brand of brake fluid
to prevent chemical reaction. Do not let
any petroleum-based fluid touch, mix with,
or get into the brake fluid. This will damage
the seals.
371)Clean the filler cap before removing
and close the cap securely after
maintenance.
372)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
IMPORTANT
185)Keep the reservoir tank cap closed to
prevent the brake fluid from deteriorating
except maintenance.
186)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
187)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
CLUTCH FLUID
To check the fluid level
The clutch fluid in the master cylinder
should be checked when performing
other underhood service. In addition,
the system should be checked for
leakage at the same time.
Check to make certain that the clutch
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir.
A rapid fluid loss indicates a leak in the
clutch system which should be
immediately inspected by a Fiat
Dealership.
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256
SERVICING AND MAINTENANCE

Fluid type
Brake fluid conforming to DOT 3 or
DOT 4 should be used. The reservoir
cap must be fully tightened to avoid
contamination from foreign matter or
moisture. DO NOT ALLOW
PETROLEUM- BASED FLUID TO
CONTACT, MIX WITH, OR OTHERWISE
CONTAMINATE THE BRAKE FLUID.
SEAL DAMAGE WILL RESULT.
373)
WARNING
373)Clutch fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
POWER STEERING
FLUID
374)
3)
To check the fluid level
Check the fluid level in the reservoir
while the engine is idling. Check to
make certain that the power steering
fluid level is always between the “MAX”
and “MIN” level markings on the fluid
reservoir and top up the fluid, if
necessary.
WARNING
374)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
IMPORTANT
3)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
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No. Quantity Lubricants
3 Clutch fluid As requiredDOT4
TUTELA TOP 4/SContractual Technical Reference
N° F005.F15
4 Engine oilOil pan 8.0 litres
SELENIA MULTIPOWER C3Contractual Technical
Reference N° F129.F11 Oil filter 0.3 litres
Oil cooler 0.1 litres
5 Power Steering As requiredTUTELA GI/ZContractual Technical Reference
N°F001.A16
6 Washer fluid 4.2 litresPETRONAS DURANCE SC 35Contractual Technical
Reference N° F001.D16
Automatic Transmission fluid 10.9 litresTUTELA TRANSMISSION GI/PAContractual Technical
Reference N°F001.A16
Manual transmission oil 5M/T
(1)2.2 litresTUTELA TRANSMISSION GEARSYNTH Z3
Contractual Technical Reference N°F001.A16
Manual transmission oil 6M/T
(1)TUTELA TRANSMISSION GEARSYNTH Z4
Contractual Technical Reference N°F002.A16
Transfer oilSuper select 4WD II 1.34 litresfor 5M/T:TUTELA TRANSMISSION GEARSYNTH Z3
Contractual Technical Reference N°F001.A16
for 6M/T, A/T:TUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference N°F002.A16 Easy select 4WD 1.15 litres
Differential oil2WD 2.3 litresTUTELA TRANSMISSION AXLE ZContractual
Technical Reference N°F002.A16
4WDFront 1.2 litres
TUTELA TRANSMISSION AXLE Z-LSContractual
Technical Reference N°F003.A16
Rear 2.3 litres
(1) If so equipped
291

Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsApplication
Lubricants and greases
fordrive transmissionSynthetic lubricant ATF 9.55550-AV 6TUTELA TRANSMISSION
GI/PA
Contractual Technical
Reference N°F001.A16Automatic transmission
fluid
Synthetic lubricant SAE
75W-80 API GL-39.55550-MZ 9TUTELA TRANSMISSION
GEARSYNTH Z3
Contractual Technical
Reference N°F001.A16Manual transmission and
transfer oil for 5M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Manual transmission and
transfer oil for 6M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Transfer oil for A/T
Synthetic lubricant SAE
80 API GL-59.55550-DA 12TUTELA TRANSMISSION
AXLE Z
Contractual Technical
Reference N°F002.A16Differential oil for 2WD
and 4WD without multi
plate type LSD
Synthetic lubricant SAE
80 API GL-59.55550-DA 13TUTELA TRANSMISSION
AXLE Z-LS
Contractual Technical
Reference N°F003.A16Differential oil for 4WD
with multi plate type LSD
Brake fluid
Clutch fluidDOT 49.55597
or MS.90039TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
hydraulic clutch controls
Power Steering Synthetic lubricant ATF 9.55550-AG 4TUTELA GI/Z
Contractual Technical
Reference N°F001.A16
294
TECHNICAL SPECIFICATIONS