TABLE OF CONTENTSSECTIONPAGE
1INTRODUCTION
...............................................................3
2THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
..................................7
3UNDERSTANDING THE FEATURES OF YOUR VEHICLE
..................................81
4UNDERSTANDING YOUR INSTRUMENT PANEL
......................................117
5STARTINGANDOPERATING ....................................................171
6WHATTODOINEMERGENCIES .................................................219
7MAINTAININGYOURVEHICLE ..................................................237
8MAINTENANCE SCHEDULES
....................................................273
9IF YOU NEED CONSUMER ASSISTANCE . .
..........................................277
10INDEX .....................................................................283
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Life Of Tire
The service life of a tire is dependent upon varying
factors including, but not limited to:
•Driving style.
• Tire pressure – Improper cold tire inflation pressures
can cause uneven wear patterns to develop across the
tire tread. These abnormal wear patterns will reduce
tread life, resulting in the need for earlier tire replace-
ment.
• Distance driven.
• Performance tires, tires with a speed rating of V or
higher, and Summer tires typically have a reduced
tread life. Rotation of these tires per the vehicle
maintenance schedule is highly recommended.
WARNING!
Tires and the spare tire should be replaced after six
years, regardless of the remaining tread. Failure to
follow this warning can result in sudden tire fail-
ure. You could lose control and have a collision
resulting in serious injury or death. Keep dismounted tires in a cool, dry place with as little
exposure to light as possible. Protect tires from contact
with oil, grease, and gasoline.
Replacement Tires
The tires on your new vehicle provide a balance of
many characteristics. They should be inspected regu-
larly for wear and correct cold tire inflation pressures.
The manufacturer strongly recommends that you use
tires equivalent to the originals in size, quality and
performance when replacement is needed. Refer to the
paragraph on “Tread Wear Indicator” in this section.
Refer to the Tire and Loading Information placard or
the Vehicle Certification Label for the size designation
of your tire. The Load Index and Speed Symbol for your
tire will be found on the original equipment tire side-
wall.
See the Tire Sizing Chart example found in the “Tire
Safety Information” section of this manual for more
information relating to the Load Index and Speed
Symbol of a tire.
It is recommended to replace the two front tires or two
rear tires as a pair. Replacing just one tire can seriously
206 STARTING AND OPERATING
Refer to the “Maintenance Schedule” for the proper
maintenance intervals. The reasons for any rapid or
unusual wear should be corrected prior to rotation
being performed.
The front and rear wheels are different sizes and cannot
be used in place of each other. Rotate the wheels
“side-to-side” as shown in the diagram.
DEPARTMENT OF TRANSPORTATION UNIFORM
TIRE QUALITY GRADES
The following tire grading categories were estab-
lished by the National Highway Traffic Safety Ad-
ministration. The specific grade rating assigned bythe tire’s manufacturer in each category is shown on
the sidewall of the tires on your vehicle.
All passenger vehicle tires must conform to Federal
safety requirements in addition to these grades.
Treadwear
The Treadwear grade is a comparative rating, based
on the wear rate of the tire when tested under
controlled conditions on a specified government test
course. For example, a tire graded 150 would wear
one and one-half times as well on the government
course as a tire graded 100. The relative performance
of tires depends upon the actual conditions of their
use, however, and may depart significantly from the
norm due to variations in driving habits, service
practices, and differences in road characteristics and
climate.
Traction Grades
The Traction grades, from highest to lowest, are AA,
A, B, and C. These grades represent the tire’s ability
Tire Rotation
5
STARTING AND OPERATING 209
allow 500e to use external power to establish a comfort-
able cabin temperature before the drive and allow the
battery to maintain the temperature at significantly
lower energy levels.
Additional tips:
•Keep tires properly inflated
• When practical, choose surface streets over the high-
way, and work to maintain a steady speed
• Avoid carrying nonessential cargo
• Be mindful of adding external accessories that may
increase aerodynamic drag
• Perform all scheduled maintenance at recommended
intervals
Driver Behavior Gauge
To help the driver extend the driving range of the high
voltage battery your vehicle is equipped with a Driver
Behavior Gauge. The Driver Behavior Gauge is located
on the right side of the instrument cluster and contains
three driving ranges:
• Power
The needle will move into the Power range when under
acceleration. •
ECO
The needle will move into the ECO range when you are
maximizing the driving range of the high voltage
battery.
• Charge
The needle will move into the Charge range when
battery regeneration is active (either coasting or brak-
ing).
Driver Behavior Gauge
5
STARTING AND OPERATING 217
ONBOARD DIAGNOSTIC SYSTEM (OBD II)
CYBERSECURITY
Your vehicle is required to have an Onboard Diagnostic
system (OBD II) and a connection port to allow access to
information related to the performance of your emis-
sions controls. Authorized service technicians may need
to access this information to assist with the diagnosis
and service of your vehicle and emissions system.
WARNING!
•ONLY an authorized service technician should
connect equipment to the OBD II connection port
in order to diagnose or service your vehicle.
• If unauthorized equipment is connected to the
OBD II connection port, such as a driver-behavior
tracking device, it may:
• Be possible that vehicle systems, including
safety related systems, could be impaired or a
loss of vehicle control could occur that may
result in an accident involving serious injury or
death.
• Access, or allow others to access, information
stored in your vehicle systems, including per-
sonal information. For further information, refer to “Cybersecurity” in the
“Understanding Your Instrument Panel” section.
REPLACEMENT PARTS
Use of genuine parts for normal/scheduled mainte-
nance and repairs is highly recommended to ensure the
designed performance. Damage or failures caused by
the use of parts which are not quality-equivalent to
genuine parts for maintenance and repairs will not be
covered by the manufacturer ’s warranty.
DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
your vehicle. Refer to these Service Manuals before
attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could result in
civil penalties being assessed against you.
240 MAINTAINING YOUR VEHICLE
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE PROCEDURES
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE
CABLES (ORANGE COLORED) AND/OR THE
CONNECTORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
(Continued)
WARNING! (Continued)
•Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e
System components should be performed by a
factory-trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed
your vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
CAUTION!
• Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized dealer or qualified
repair center.
(Continued)
7
MAINTAINING YOUR VEHICLE 241
Power Electronics And Battery Thermal
Management Systems — Drain, Flush And Refill
Refer to “Maintenance Schedules” for the proper main-
tenance intervals.
If the coolant (antifreeze) is dirty or contains a consid-
erable amount of sediment, clean and flush with a
reliable cooling system cleaner. Follow with a thorough
rinsing to remove all deposits and chemicals. Properly
dispose of old coolant (antifreeze) solution.
CAUTION!
It is recommended to have the cooling systems
serviced at your authorized dealer. Failure to do so
could result in poor cooling system performance
and/or vehicle damage.
Disposal Of Used Power Electronics And
Battery Thermal Management Systems Coolant
Used antifreeze is a regulated substance requiring
proper disposal. Check with your local authorities to
determine the disposal rules for your community. To
prevent ingestion by animals or children, do not store
antifreeze in open containers or allow it to remain inpuddles on the ground. If ingested by a child, contact a
physician immediately. Clean up any ground spills
immediately.
Points To Remember
WARNING!
•
Turn vehicle OFF and disconnect the fan motor
lead before working near the radiator cooling fan.
• You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the
hood, do not open the hood until the radiator has
had time to cool. Never open a cooling system
pressure cap when the radiator or coolant bottle is
hot.
• Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan may start without warning,
whether the ignition is on or off.
If an examination of your underhood compartment
shows no evidence of cooler or hose leaks, the vehicle
may be safely driven.
• Do not overfill the coolant recovery bottles.
246 MAINTAINING YOUR VEHICLE
Adding Washer Fluid
The windshield washer fluid reservoir is located in the
underhood compartment, and the fluid level should be
checked at regular intervals. Fill the reservoir with
windshield washer solvent (not coolant/antifreeze).
Refer to “Underhood Compartment” in “Maintaining
Your Vehicle” for further information.
WARNING!
Commercially available windshield washer sol-
vents are flammable. They could ignite and burn
you. Care must be exercised when filling or work-
ing around the washer solution.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in abnor-
mally high brake temperatures, excessive lining
wear, and possible brake damage. Riding the
brakes may also reduce braking capacity in an
emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately
if the “Brake Warning Light” is on and the parking
brake is not applied.
Be sure to clean the top of the master cylinder area
before removing the cap. If necessary, add fluid to bring
the fluid level up to the requirements described on the
brake fluid reservoir. Fluid level can be expected to fall
as the brake pads wear. The brake fluid level should be
checked when the pads are replaced. However, low
fluid level may be caused by a leak and a checkup may
be needed.7
MAINTAINING YOUR VEHICLE 251