Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 369
2. Checks performed at theengine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth
. Mounting condition of all
wheel nuts 6. Checks performed after the
engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats (Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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370 Service and Maintenance
Warning (Continued)
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals.
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident. The
driver could be seriously injured
when not wearing the proper
footwear.
Electrical System
Following the after-delivery service,
it is the owner's responsibility to
check all wiring periodically for
cracked, chafed or oil-soaked
insulation and maintain it in a clean
and tight condition to ensure
satisfactory operation of the
electrical system.
Headlights and Turn Signal
Lights
Turn the engine control switch to the
"ON" position, and then check the
way in which the headlights, turn
signal lights, and other exterior
lights come on and flash. In
addition, press the brake pedal to
confirm whether the stop lights
come on, and shift the transmission
to "R" position to confirm whether
the back up lights come on. Also
examine the lights for discoloration,
damage, and looseness.Front
1. Roof Marker Lamp (Identification/
Clearance Lamp)
2. Front Turn Signal Lamp
3. Side Turn Signal Lamp/ Sidemarker Lamp
4. Cornering Lamp
5. Side Reflector
6. Headlamp/Parking Lamp
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 375
Additional
Maintenance and Care
Owner Safety and Routine
Maintenance
Listed below are vehicle checks
which should be made periodically
by either the owner or a qualified
technician to ensure proper
performance and safety of your
vehicle. Take any problems promptly
to a technician for service advice.
For your safety and that of others,
any of the safety-related
components that may have been
damaged in an accident should be
checked and necessary repairs
performed before operating your
vehicle.
At the minimum, these routine
checks should be made every
6 months or 16,000 km
(10,000 miles) for diesel vehicles,
or every 9,600 km (6,000 miles) for
gasoline vehicles, whichever comes
first. Whenever repairs are
necessary, have them completed
before operating the vehicle.A: Parking Brake :
Park on a fairly
steep hill and hold the vehicle with
the parking brake only. This checks
holding ability.
Before checking item (B) below, be
sure to have enough room around
the vehicle. Then firmly apply both
the parking brake see Parking
Brake 0221 and the regular brakes.
Do not use the accelerator pedal.
If the engine starts, be ready to turn
off the engine control switch at
once. Take these precautions
because the vehicle could move
without warning and possibly cause
injury or property damage.
B: Starter Safety Switch : Check
by trying to start the engine in each
gear. The starter should crank only
at selector position "P" or "N".
C: Transmission Shift Indicator :
Check that the indicator points to
the gear chosen.
D: Steering : Be alert for any
changes in steering action. An
inspection or service is needed
when: the steering wheel is harder to turn or has too much free play,
or when there are strange sounds
when turning or parking.
E: Wheel Alignment, Balance, and
Tires :
Check tires for abnormal
wear or damage. Also, check for
damaged wheels. A pull right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds may mean a wheel
balancing is needed. Check tire
pressure when the tires are "cold,"
at least monthly, and whenever the
vehicle is serviced.
Check the pressure more often if
daily checks show it's needed.
(Refer to "Recommended Daily
(Pre-operation) Inspections" under
Owner Checks and Services 0367).
Change tire pressure as needed
when changing loads.
F: Brakes : Be alert to illumination
of the brake system warning light or
brake low vacuum warning light
(4500HD, 4500XD models) or the
tone alarm, or changes in braking
action, such as repeated pulling to
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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376 Service and Maintenance
one side, unusual sounds when
braking, increased brake pedal
travel or harder pedal. The front and
rear brakes are attached to an auto
adjuster mechanism. If there are no
defects, as the pedal travel is
properly maintained, adjustments
are not necessary. Check regularly
that the brake fluid reservoir
(left-hand side of the instrument
panel) or HBB reservoir (5500HD,
5500XD models: left side behind the
cab) is properly filled and check for
fluid leaks. Any of these conditions
could indicate the need for brake
system inspection and/or service.
G: Exhaust System :Be alert for
any changes in the sound of the
exhaust system or any smell of
fumes. These are signs the system
may be leaking. Have it checked
and/or repaired at once. (Refer to
"Engine Exhaust Emissions Caution
(Carbon Monoxide)" under Engine
Exhaust 0178).
H: Windshield Wipers and
Washers : Check operation and
condition of the wiper blades. Check
the flow of the washer spray. I: Defroster :
Turn the outlet
selector knob to "Defroster" and the
fan speed control knob to the fully
clockwise position. Then check the
airflow from the ducts at the inside
base of the windshield.
J: Rearview Mirrors and Sun
Visors : Check that friction joints
hold mirrors and sun visors in place.
K: Horn : Sound the horn, now and
then, to be sure it works.
L: Lap-Shoulder Belts : Check the
seat belt system (including webbing,
buckles, latch plates and anchors)
for proper operation, and for
damage.
M: Seat Adjusters : When
adjusting the driver's manual seat,
be sure the seat adjusters latch by
pushing the seat forward and
backward. Do not attempt to adjust
the seat when the vehicle is in
motion.
N: Lamps : Check panel lighting,
warning lamps, indicator lamps and
interior lamps. On the outside,
check: license plate lamps, side
marker lamps, reflectors on outside mirrors, headlamps, parking lamps,
identification and clearance lamps,
taillights, brake lamps, turn signals,
cornering lamps, backup lamps and
hazard warning flashers. Have
headlamp aim checked immediately
if beams seem improperly aimed.
O: Glass, Mirrors, Lights and/or
Reflectors Condition :
Look for
broken, scratched, dirty or damaged
glass, mirrors, lamps or reflectors
that could reduce the view or
visibility, or cause injury. Replace,
clean or repair promptly.
P: Door Latches : Check that doors
close, latch and lock tightly. Check
for broken, damaged or missing
parts that might prevent tight
latching.
Q :Tilt Cab (Driving Position) : Be
sure the tilt lever is down and
locked.
R: Fluid Leaks : Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked for
a while. If you notice diesel fumes or
fluid at any time, have the cause
found and corrected at once.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Index 407
IndexA
About Driving the Vehicle . . . . . . . . . 3
Accessories andModifications . . . . . . . . . . . . . . . . . . 245
Add-On Electrical Equipment . . . 241
Additional Maintenance
and Care . . . . . . . . . . . . . . . . . . . . . . 375
Adjustments Seat, Initial Drive . . . . . . . . . . . . . . . 44
Agreements
Trademarks and License . . . . . 125
Air Cleaner/Filter, Engine . . . . . . . 263
Air Conditioning . . . . . . . . . . . . . . . . 126
Air Filter, Passenger Compartment . . . . . . . . . . . . . . . . . 130
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 129
AM-FM Radio . . . . . . . . . . . . . . . . . . . 108
Antenna Fixed Mast . . . . . . . . . . . . . . . . . . . .113
Antilock Brake System (ABS) . . . 217 Warning Light . . . . . . . . . . . . . . . . . . . 87
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . . . 334
Interior . . . . . . . . . . . . . . . . . . . . . . . . 340
Ashtrays . . . . . . . . . . . . . . . . . . . . . . . . . 75
Assistance Program, Roadside . . . . . . . . . . . . . . . . . . . . . . 400 Audio Players
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Automatic Transmission . . . . . . . . . . . . . . . . . 204
Transmission Fluid . . . . . . . . . . . 260
Automatic Transmission Selector Lever . . . . . . . . . . . . . . . . 214
Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 285
Automatic Transmission Fluid Temperature Warning Light . . . . . 88
Automatic Transmission Overdrive Off . . . . . . . . . . . . . . . . . . 215
Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . 124
Axle, Rear . . . . . . . . . . . . . . . . . . . . . . 283
B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . 281
Battery - North America . . . . . . . . . 326
Battery Warning Light . . . . . . . . . . . . 83
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . 233
Blade Replacement, Wiper . . . . . 286
Brake
Exhaust . . . . . . . . . . . . . . . . . . . . . . 222
System Warning Light . . . . . . . . . . 84
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Antilock . . . . . . . . . . . . . . . . . . . . . . . 217
Exhaust Light . . . . . . . . . . . . . . . . . . . 88
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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408 Index
Brakes (cont'd)Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Parking . . . . . . . . . . . . . . . . . . . . . . . 221
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 137
Break-In, New Vehicle . . . . . . . . . . 162
Bulb Replacement
Headlamp Aiming . . . . . . . . . . . . . 288
Headlamps . . . . . . . . . . . . . . . . . . . 288
Headlamps and Front TurnSignal . . . . . . . . . . . . . . . . . . . . . . . 291
Interior Lamps . . . . . . . . . . . . . . . . 298
License Plate Lamps . . . . . . . . . 297
Roofmarker Lamps . . . . . . . . . . . 295
Sidemarker Lamps . . . . . . . . . . . 295
Taillamps, Turn Signal, Stoplamps, and Back-up
Lamps . . . . . . . . . . . . . . . . . . . . . . 297
Buzzers, Warning . . . . . . . . . . . . . . . 101
C
Cab Tilting . . . . . . . . . . . . . . . . . . . . . . 247
California
Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . 245
California Proposition 65 Warning . . . . . . . . . . . . . . . 245, 326
Capacities and Specifications . . . . . . . . . . . . . . . . . 389 Carbon Monoxide
Engine Exhaust . . . . . . . . . . . . . . . 178
Winter Driving . . . . . . . . . . . . . . . . 145
Cargo Lamp . . . . . . . . . . . . . . . . . . . . 107
Caution, Danger, and Warning . . . . 3
CD Player . . . . . . . . . . . . . . . . . . . . . . 114
Check Engine Light (MalfunctionIndicator) . . . . . . . . . . . . . . . . . . . . . . 84
Child Restraints Infants and Young Children . . . . . 57
Systems . . . . . . . . . . . . . . . . . . . . . . . . 57
Cigarette Lighter . . . . . . . . . . . . . . . . . 74
Cleaning Exterior Care . . . . . . . . . . . . . . . . . 334
Interior Care . . . . . . . . . . . . . . . . . . 340
Climate Control Systems . . . . . . . 126 Air Conditioning . . . . . . . . . . . . . . 126
Heating . . . . . . . . . . . . . . . . . . . . . . . 126
Cluster, Instrument . . . . . . . . . . . . . . 77
Cold Weather Operation . . . . . . . . 235
Collision Damage Repair . . . . . . . 401
Compartments Storage . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control of a Vehicle . . . . . . . . . . . . . 133
Coolant
Engine . . . . . . . . . . . . . . . . . . . . . . . . 263
Engine Temperature Gauge . . . . 82 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . 126
Cornering Lamps . . . . . . . . . . . . . . . 106
Cover
Engine . . . . . . . . . . . . . . . . . . . . . . . . 250
Covers Winter . . . . . . . . . . . . . . . . . . . . . . . . 172
Cruise Control . . . . . . . . . . . . . 224, 227
Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Cupholders . . . . . . . . . . . . . . . . . . . . . . 62
Customer Assistance . . . . . . . . . . . 399 Offices . . . . . . . . . . . . . . . . . . . . . . . . 399
Text Telephone (TTY)
Users . . . . . . . . . . . . . . . . . . . . . . . 399
Customer Information Service PublicationsOrdering Information . . . . . . . . 403
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . . 398
D
Damage Repair, Collision . . . . . . . 401
Danger, Warning, and Caution . . . . 3
Daytime Running Lamps (DRL)Indicator Light . . . . . . . . . . . . . . . . . . 92
Devices Auxiliary . . . . . . . . . . . . . . . . . . . . . . 124
Diesel Engine Engine Alarm andAutomatic Shutdown . . . . . . . . 174
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Index 409
Diesel Engine (cont'd)High Idle System . . . . . . . . . . . . . 174
Diesel Exhaust Fluid . . . . . . . . 30, 189
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 83
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . . . 90
Diesel Particulate Filter . . . . . . . . . 180
Distracted Driving . . . . . . . . . . . . . . . 133
Dome Lamps . . . . . . . . . . . . . . . . . . . 107
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Locks . . . . . . . . . . . . . . . . . . . . 39
Drive Belt Routing, Engine . . . . . . 396
Driver Behavior . . . . . . . . . . . . . . . . . 133
Driver Information
Center (DIC) . . . . . . . . . . . . . . . . . . . 93
Driving
Emergencies . . . . . . . . . . . . 148, 161
For Better Fuel Economy . . . . . . . 29
Hill and Mountain Roads . . . . . . 144
If the Vehicle is Stuck . . . . . . . . . 148
Wet Roads . . . . . . . . . . . . . . . . . . . 143
Winter . . . . . . . . . . . . . . . . . . . . . . . . 145
Driving the Vehicle . . . . . . . . . . . . . . . . 3
E
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . . . . 241 Electrical System
Overload . . . . . . . . . . . . . . . . . . . . . 298
Emergencies . . . . . . . . . . . . . . 148, 161
Engine Air Cleaner/Filter . . . . . . . . . . . . . 263
Alarm and AutomaticShutdown . . . . . . . . . . . . . . . . . . . 174
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Checks Before Operating . . . . . 175
Compartment Overview . . . . . . . 249
Coolant . . . . . . . . . . . . . . . . . . . . . . . 263
Coolant Temperature Gauge . . . . 82
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 250
Drive Belt Routing . . . . . . . . . . . . 396
Exhaust . . . . . . . . . . . . . . . . . . . . . . 178
Heater . . . . . . . . . . . . . . . . . . . . . . . . 173
High Idle System . . . . . . . . . . . . . 174
Oil Pressure Light . . . . . . . . . . . . . . 89
Overheating . . . . . . . . . . . . . . . . . . 269
Reduced Power Light . . . . . . . . . . . 91
Running While Parked . . . . . . . . 179
Shutdown Warning Light . . . . . . . . 91
Engine Oil Level Indicator Light . . . . . . . . . . . . 90
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 232
Exhaust Brake . . . . . . . . . . . . . . . . . . 222 Exhaust Brake Light . . . . . . . . . . . . . 88
Exhaust Fluid
Diesel . . . . . . . . . . . . . . . . . . . . . . . . 189
Extender, Seat Belt . . . . . . . . . . . . . . 55
Exterior Lamp Controls . . . . . . . . . 103
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Filter, Engine Air Cleaner . . . . . . . . . . . 263
Fixed Mast Antenna . . . . . . . . . . . . 113
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 104
Flashers, Hazard Warning . . . . . . 105
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 326
Fluid Automatic Transmission . . . . . . 260
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 280
Diesel Exhaust . . . . . . . . . . . . . . . . . 30
Power Steering . . . . . . . . . . . . . . . 273
Washer . . . . . . . . . . . . . . . . . . . . . . . 274
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 404
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 44
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Biodiesel . . . . . . . . . . . . . . . . . . . . . 233
Cold Weather Operation . . . . . . 235
Diesel Engines . . . . . . . . . . . . . . . 232
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Index 411
LightsAntilock Brake System
(ABS) Warning . . . . . . . . . . . . . . . . 87
Automatic Transmission Fluid Temperature . . . . . . . . . . . . . 88
Battery Warning . . . . . . . . . . . . . . . . 83
Brake System Warning . . . . . . . . . 84
Check Engine (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Cruise Control . . . . . . . . . . . . . . . . . . 92
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 92
Diesel Exhaust Fluid (DEF) . . . . . 90
Engine Oil Level Indicator . . . . . . 90
Engine Oil Pressure . . . . . . . . . . . . 89
Engine Shutdown Warning . . . . . 91
Exhaust Brake . . . . . . . . . . . . . . . . . . 88
Flash-to-Pass . . . . . . . . . . . . . . . . . 104
High-Beam On . . . . . . . . . . . . . . . . . . 92
High/Low Beam Changer . . . . . 104
Overdrive Off . . . . . . . . . . . . . . . . . . . 89
Reduced Engine Power . . . . . . . . 91
Seat Belt Reminders . . . . . . . . . . . . 83
Service Transmission Warning . . . . . . . . . . . . . . . . . . . . . . . 88
Service Vehicle Soon . . . . . . . . . . . 84
Wait to Start . . . . . . . . . . . . . . . . . . . . 89
Loading the Vehicle . . . . . . . . . . . . . . 64 Locks
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Door . . . . . . . . . . . . . . . . . . . . . 39
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 375
Maintenance Schedule . . . . . . . . . 345 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 378
Malfunction Indicator Lamp . . . . . . 84
Messages Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 97
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 40
N
New Vehicle Break-In . . . . . . . . . . . 162
Noise Control System . . . . . . . . . . 284
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 80Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Oil Engine . . . . . . . . . . . . . . . . . . . 251, 257
Pressure Light . . . . . . . . . . . . . . . . . . 89
Online Owner Center . . . . . . . . . . . 399
Operating Temperature . . . . . . . . . 172
Ordering Service Publications . . . . . . . . . . 403 Outlets
Power . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Overdrive Off . . . . . . . . . . . . . . . . . . . 215
Overdrive Off Light . . . . . . . . . . . . . . 89
Overheating, Engine . . . . . . . . . . . . 269
Owner Checks and Services . . . . 367
P
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 221
Over Things That Burn . . . . . . . 176
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Perchlorate Materials Requirements, California . . . . . . 245
Port
USB . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Power Door Locks . . . . . . . . . . . . . . . . . . . . . 39
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 74
Reduced Engine Light . . . . . . . . . . 91
Steering Fluid . . . . . . . . . . . . . . . . . 273
Windows . . . . . . . . . . . . . . . . . . . . . . . 41
Power Take-Off (PTO) . . . . . . . . . . 242
Pregnancy, Using Seat Belts . . . . 53
Privacy Vehicle Data Recording . . . . . . . 405