2017 CHEVROLET LOW CAB FORWARD brake light

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
278 Vehicle Care
major brake problems. As such,
mixing of these two fluids can
ultimately lead to vehicle fire or
other serious accidents.
When the pump operates while the
engine is running, the fluid in the
hydro- booster will become hot.
During normal braking, the
temperature in piping and within
the hydro-booster can rise above
100 °C (212 °F). For this reason,
special care will be required when
working with hydro-booster
components. If the hydro- booster is
to be removed from the vehicle,
shut off the engine and then allow at
least 30 minutes for it to cool down
before beginning this operation.
Even when the engine is stopped,
the hydro-booster's accumulator will
remain in a highly-pressurized
condition for a significant period of
time. Before removing the
hydro-booster or piping from the
vehicle, stop the engine and
depress the brake pedal at least 10
times in order to lower the
accumulator pressure to
atmospheric pressure. This is of
particular importance whenremoving components such as the
accumulator or pressure switch from
the hydro-booster. If these
operations are attempted while the
accumulator is still at a high
pressure, hydro-booster fluid may
spray out.
Checking the Hydro-booster Fluid
Level
Check the hydro-booster fluid level
and change the fluid according to
the Maintenance Schedule.
The hydro-booster fluid level is
correct if it is between the "MAX"
and "MIN" lines. If the level is too
low, add fluid up to the "MAX" line.
Be sure to use ATF Dexron
®-VI fluid
when adding fluid. The brake
booster reservoir is located behind
the cab on the left side.
Brake Pedal
Stroke
Shut off the engine and press the
brake pedal about 10 times strongly,
then check the brake pedal for free
play by lightly pushing it by hand
until you feel resistance.
Free play (measured at the tip of pedal)
4 - 7 mm (0.16 - 0.28 in) (3500/4500)

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
304 Vehicle Care
Gasoline Engine Relay LocationRelay locations:
No. Description
1 STOP LAMP
2 DAYTIME RUNNING LAMP
3 KEY ON
4 TCM
5 PARKING/NEUTRAL
6 WIPER MAIN
7 HORN
8 WIPER HI LO
9 TRAILER BRAKE
10 –/REAR POWER
WINDOW (if
equipped)
11 –/CHARGE (ENG
RUN) - Gasoline
12 POWER WINDOW
13 HEAD LAMP LO
14 VACUUM PUMP
15 HEAD LAMP HI
16 TAIL LAMP
17 CIGAR LIGHTER

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Vehicle Care 313
If the original equipment tires are
low rolling tires, it is recommended
to use the LRRA tires shown in the
above table.
For gas engines, please refer to the
emission control identifiers on
Greenhouse Gas (GHG) emission
plate for your original equipment
tires. Also, please refer to“Vehicle
Certification and Greenhouse Gas
(GHG) Emissions Plate” for the
location of the Greenhouse Gas
(GHG) emission plate. See Vehicle
Identification Number (VIN) 0383.
For the 5.2L diesel engine, please
refer to the emission control
identifiers on Greenhouse Gas
(GHG) emission plate for your
original equipment tires. Also,
please refer to “VIN, Weight Rating,
and Greenhouse Gas (GHG)
Emissions Plate” for the location of
the Greenhouse Gas (GHG)
emission plate. See Vehicle
Identification Number (VIN) 0383. Wheel Replacement
Recommendations
Wheels must be replaced if they
become damaged (for example:
bent, heavily rusted, leak air) or if
wheel nuts often become loose. Do
not use bent wheels that have been
straightened and do not use inner
tubes in leaking wheels which are
designed for tubeless tires. Such
wheels may have structural damage
and could fail without warning.
When replacing wheels for any
reason, the new wheels should be
equal in load capacity, diameter,
width, offset and mounting types to
those originally installed in your
vehicle.
A wheel of the wrong size or type
may adversely affect wheel and
bearing life, brake cooling,
speedometer/odometer calibration,
stopping ability, headlight aim,
bumper height, vehicle ground
clearance and tire or tire chain
clearance on the body and chassis. Replacement with "used" wheels is
not advised. They may have been
subjected to harsh treatment or very
high mileage and could fail without
warning.
{Warning
Consult your dealer before
replacing wheels. Never use
wheels that are not designed for
the vehicle. Doing so would
impede safe vehicle operation.
The use of wheels and/or tires with
higher load carrying limits than
originally equipped on your vehicle
does not in itself increase the
GAWR or the GVWR of the vehicle.
Replacement wheels can be
obtained from the authorized dealer
or tire dealer.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
328 Vehicle Care
Warning (Continued)
Never tow the vehicle to start
because a surge forward when
the engine starts could cause a
collision with the tow vehicle.
Also, this vehicle has a 12-volt
battery, 12-volt starting system
and a negative ground electrical
system; be sure the vehicle or
equipment used to jump start your
engine is also 12-volt. Use of any
other system may damage the
vehicle's electrical components.
Under no circumstances should
the battery's positive and negative
terminals be put in contact with
one another.
When connecting the cables,
under no circumstances should
the clips be allowed to touch each
other.(Continued)
Warning (Continued)
Do not disconnect a battery
terminal with the engine running.
It could cause a breakdown in the
electrical system.
You and others could be seriously
injured.
If you notice battery fluid leaking,
have an inspection carried out
immediately by the nearest dealer.
Diesel engine vehicles have more
than one battery because of the
higher torque required to start a
diesel engine. This procedure can
be used to start a single-battery
vehicle from any of the diesel
vehicle's batteries. However, at low
temperatures, it may not be possible
to start a diesel engine from a single
battery from another vehicle. 1. Use a vehicle that has a charged battery with the same
voltage. Make sure that the
other vehicle also has a 12-volt
starting system, and that it is the negative (–) terminal which
is grounded (attached to the
engine block, or frame rail).
2. Position the vehicle with the good (charged) battery so that
the booster (jumper) cables will
reach. But never let the
vehicles touch. Also, be sure
the booster cables to be used
do not have loose or missing
insulation.
3. In both vehicles, turn off the ignition (engine control) switch
and all lights and accessories
except the hazard flasher or
any lights needed for the work
area. In both vehicles, apply
the parking brake firmly and
move the selector lever to the
"P" position.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
334 Vehicle Care
Apply the parking brake before
disconnecting from the towing
vehicle. Check and fill rear axle with
oil, if required.
Rear End Towing
When towing a vehicle with rear
wheels raised, secure the steering
wheel to maintain straight-ahead
position. Make certain that the front
axle is not loaded beyond the front
axle gross axle weight rating
(GAWR) as indicated on the
vehicle's VIN and weight rating plate
(diesel) or the vehicle's "Vehicle
Certification and Greenhouse Gas
(GHG) Emissions Plate" (gasoline).
Special Towing Instructions1. All state and local laws regarding such items as
warning signals, night
illumination, speed, etc., must
be followed.
2. Safety chains must be used.
3. No vehicle should ever be towed over 88 km/h (55 mph). 4. Loose or protruding parts of
damaged vehicles should be
secured prior to moving.
5. A safety chain system completely independent of the
primary lifting and towing
attachment must be used.
6. Operators should refrain from going under a vehicle which is
being lifted by the towing
equipment unless the vehicle is
adequately supported by safety
stands.
7. No towing operation which for any reason jeopardizes the
safety of the wrecker operator
or any bystanders or other
motorists should be attempted.Appearance Care
Exterior Care
Exterior Finish
The paint finish on your vehicle
provides beauty, depth of color,
gloss retention and durability.
While cleaning the vehicle, do not
grip the roof marker lights to prevent
damage or water leakage.
Washing
The best way to preserve your
vehicle's finish is to keep it clean by
washing it often.
Wash the vehicle in lukewarm or
cold water. Do not use hot water or
wash your vehicle in the direct rays
of the sun. Do not use strong soap
or chemical detergents. All cleaning
agents should be flushed promptly
from the surface and not allowed to
dry on the finish.
These vehicles are designed to
operate under normal environmental
conditions to withstand natural
elements. However, unusual

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
354 Service and Maintenance
How to check: This operation could
be difficult and you may choose to
have this done at your dealer
Service Department.
1. Turn the engine control switch to
the "ON" position (not to start the
engine), and press the brake pedal
several times.
2. Check for the noisy sound of the
electric vacuum pump inside the
instrument panel at the same time
as vacuum warning buzzer sound,
and check that the brake low
vacuum warning light comes on.
3. Then, after you start the engine,
the main vacuum pump driven by
the engine will start running. If the
electric vacuum pump operation
(noisy sound) and the vacuum
warning buzzer stop, and the brake
low vacuum warning light goes off
thereafter, the operation is normal.
4. If you cannot hear the noisy
sound of the electric vacuum pump,
check the electrical wiring and
repair as necessary. If it cannot be
repaired, replace the electric
vacuum pump.20. BRAKE FLUID :
Check the fluid
in the brake fluid reservoir every
12 000 km (7,500 miles) and replace
fluid every 48 000 km
(30,000 miles).
21. BRAKE LINE AND HOSES :
Check lines and hoses for proper
hook-up, binding, leaks, cracks,
chafing, etc. every 48 000 km
(30,000 miles). Any questionable
parts should be replaced or repaired
at once. When rubbing or wear is
noted on lines or hoses, the cause
must be corrected at once.
22. HYDRAULIC UNIT : Change
every 10 years.
23. DIFFERENTIAL GEAR OIL :
Replace lubricant every 48 000 km
(30,000 miles) or every 24 months.
Check lubricant level every
12 000 km (7,500 miles) or every
12 months, and add lubricant to
within 0 to 10 mm (0 to 0.4 inch) of
the bottom edge of the filler hole if
necessary. 24. POWER STEERING FLUID :
Replace power steering fluid every
24 months or 60 000 km
(37,500 miles), whichever occurs
first.
25. STEERING WHEEL FREE
PLAY :
Check steering wheel free
play after the first 1 040 km
(650 miles) and then every
10 400 km (6,500 miles).
Steering wheel free play
10-50 mm (0.39-1.97 in)
26. STEERING GEAR BOX
TORQUE : Retighten the fixing bolts
of the steering gear box to the
specified torque every 48 000 km
(30,000 miles). Specified tightening
torque.
Steering gear box tightening torque
102 Y(75 lb·ft)
27. DRIVESHAFT FLANGE
TORQUE : Check the fixing bolts of
driveshaft flange for looseness or
damage first 12 000 km
(7,500 miles). Retighten the fixing

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 367
10 400 km (6,500 miles). Note that
there are left and right hand
threads.Wheel nut tightening torque
500Y(362 lb·ft)
35. King Pin : Lubricate the grease
fitting on the king pins every
12 months or 16 000 km
(10,000 miles) whichever occurs
first.
36. Wheel Bearing Grease : Clean
and repack front wheel bearings
every 24 months or 48 000 km
(30,000 miles) whichever occurs
first.
37. Air Conditioner Blower
Filter : The air conditioner blower
filter should be removed and
cleaned once a month.
38. Exhaust Injector : Clean the
exhaust injector every 176,000 km
(110,000 miles). 39. DEF Supply Pump Filter
Element :
Replace the DEF supply
pump filter element every
192 000 km (120,000 miles) or
24 months whichever occurs first.
40. Starter : The color displayed by
the starter indicator light will change
from green to amber when the
number of times remaining is 0 or
below and the screen is selected.
When the indicator light (amber)
comes on, have the vehicle
inspected/serviced at the nearest
dealer.Owner Checks and
Services
Before Driving
Proper care and driving is important
not only for extended service life of
your vehicle, but also for improved
fuel and oil economy. Drive carefully
and defensively. Be sure you know
how to use your truck and its
equipment before operating it.
Starting and Operating
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Check Around the Vehicle Before
Starting the Engine
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle.
Take off the chocks after confirming
that the parking brake is securely
applied. Sit behind the wheel, adjust
the seat position, and buckle up the
seat belt. The passengers are also

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
368 Service and Maintenance
required to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine.
Engine Conditions
Checking the Engine for
Startability and Abnormal Noises1. Make sure the parking brake is securely engaged. Step firmly
on the brake pedal.
2. Make sure the selector lever is in "P" or "N" position.
For safety, firmly press the
brake pedal before starting the
engine.
3. Turn the engine control switch to start the engine.
Check that the engine starts
quickly with no abnormal
noises. Checking Condition of the Engine
at Low Speeds and during
Acceleration
1. Make sure the transmission is in the "P" or "N" position and
the parking brake is securely
engaged.
2. Turn the engine control switch to start the engine, and run it to
warm up.
3. Check that the engine is running at a speed within the
standard idle speed range.
For diesel vehicles, during
regeneration of the diesel
particulate filter (DPF), the
engine idle speed may
increase.
4. Drive the vehicle, making sure the accelerator pedal does not
stick when gradually
accelerating, the engine speed
rises smoothly and it does not
knock.
Recommended Daily
(Pre-operation) Inspections
These checks are in addition to, not
instead of, any legally required daily
inspections. See related topics
under "Maintenance Schedule",
especially if problems are found.
For safe and comfortable driving,
keep record of the distances driven
and the condition of the vehicle
during operation. Perform
inspections at appropriate intervals,
and perform maintenance in
accordance with the findings of the
inspections. If an inspection reveals
an abnormality or there was an
abnormality the previous time the
vehicle was driven, have the vehicle
repaired by the nearest dealer
before it is driven again.
1. Components that showed abnormalities during the
previous operation
.Check components that
showed abnormalities
during the previous
operation