Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
364 Service and Maintenance
conforms to this maintenance
schedule. (Recommended oil: CK-4
(API designations))
4. Fuel Filter :Replace the fuel
filter every 24 000 km (15,000 miles)
or more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
5. Pre-Fuel Filter/Water
separator : Replace the fuel filter
every 24 000 km (15,000 miles) or
more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
6. Air Cleaner Filter : The level of
dirt in the air cleaner element can
be checked against the indicator.
Replace the air cleaner filter when
the multi-information display (MID)
shows "CHECK AIR FILTER".
7. Damage to Air Intake Ducts and
Hoses : Check for damage of air
intake ducts and hoses and that
those are correctly installed every
24 000 km (15,000 miles) or
12 months. Replace or adjust those
if necessary. 8. Drive Belts :
Check belt driving
the fan, alternator or A/C
compressor every 16 000 km
(10,000 miles). Look for cracks,
fraying, wear, and proper tension.
9. Engine Bolt Torques : Loosened
bolts result in lower engine output.
Check and adjust manifold
mounting, and injectors to correct
torque every 80 000 km
(50,000 miles).
10. Rotate Tires : To equalize wear,
rotate tires and adjust tire pressures
every 10 400 km (6,500 miles). See
Tire Rotation 0323.
11. Engine Cooling System : At
12 months or 16 000 km
(10,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated. Have the
hoses replaced by your authorized
dealer. 12. Engine Coolant :
Inspect the
engine coolant every 12 months.
Replace the engine coolant every
24 months, drain the engine coolant
by opening the drain plug at the
bottom of the radiator core, flush
and refill the engine cooling system
with a new engine coolant. Refer to
"Preparing Engine Coolant" in
Engine Coolant 0263. Have the
Engine Coolant replaced by your
authorized dealer.
13. Exhaust System : Check the
complete exhaust system every
16 000 km (10,000 miles). Check
body areas near the exhaust
system. Look for broken, damaged,
missing, or out-of-position parts.
Also inspect for open seams, holes,
loose connections, or other
conditions which could cause heat
build-up at the rear body floor pan,
or could let exhaust fumes seep into
the passenger compartment. Dust
or water in the cabin may indicate a
leak in that area. Required repairs
should be made at once.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
366 Service and Maintenance
25. Automatic Transmission
Fluid :Check the automatic
transmission fluid level at each
engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil : Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles). Steering wheel free play
10-50 mm (0.39-1.97 in)
30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first. Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first. 33. Leaf Spring U-bolt Torque :
Tighten the U-Bolt nuts to the
specified torque after the first
1 040 km (650 miles), thereafter
every 16 000 km (10,000 miles).
Model Leaf spring U-bolt nut tightening torque
Front Rear
3500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500XD 196 Y
(145lb·ft) 177
Y
(131 lb·ft)
5500HD, 5500XD 196
Y
(145lb·ft) 284
Y
(209 lb·ft)
34. Wheel Nut Torque : Check tires
for excessive or abnormal wear,
or damage. Also check tire inflation
pressures and adjust.
Be sure wheels are not bent or
cracked and that wheel nuts have
been tightened to the specified
torque after the first 1,040 km
(650 miles) and then every
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 369
2. Checks performed at theengine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth
. Mounting condition of all
wheel nuts 6. Checks performed after the
engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats (Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 375
Additional
Maintenance and Care
Owner Safety and Routine
Maintenance
Listed below are vehicle checks
which should be made periodically
by either the owner or a qualified
technician to ensure proper
performance and safety of your
vehicle. Take any problems promptly
to a technician for service advice.
For your safety and that of others,
any of the safety-related
components that may have been
damaged in an accident should be
checked and necessary repairs
performed before operating your
vehicle.
At the minimum, these routine
checks should be made every
6 months or 16,000 km
(10,000 miles) for diesel vehicles,
or every 9,600 km (6,000 miles) for
gasoline vehicles, whichever comes
first. Whenever repairs are
necessary, have them completed
before operating the vehicle.A: Parking Brake :
Park on a fairly
steep hill and hold the vehicle with
the parking brake only. This checks
holding ability.
Before checking item (B) below, be
sure to have enough room around
the vehicle. Then firmly apply both
the parking brake see Parking
Brake 0221 and the regular brakes.
Do not use the accelerator pedal.
If the engine starts, be ready to turn
off the engine control switch at
once. Take these precautions
because the vehicle could move
without warning and possibly cause
injury or property damage.
B: Starter Safety Switch : Check
by trying to start the engine in each
gear. The starter should crank only
at selector position "P" or "N".
C: Transmission Shift Indicator :
Check that the indicator points to
the gear chosen.
D: Steering : Be alert for any
changes in steering action. An
inspection or service is needed
when: the steering wheel is harder to turn or has too much free play,
or when there are strange sounds
when turning or parking.
E: Wheel Alignment, Balance, and
Tires :
Check tires for abnormal
wear or damage. Also, check for
damaged wheels. A pull right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds may mean a wheel
balancing is needed. Check tire
pressure when the tires are "cold,"
at least monthly, and whenever the
vehicle is serviced.
Check the pressure more often if
daily checks show it's needed.
(Refer to "Recommended Daily
(Pre-operation) Inspections" under
Owner Checks and Services 0367).
Change tire pressure as needed
when changing loads.
F: Brakes : Be alert to illumination
of the brake system warning light or
brake low vacuum warning light
(4500HD, 4500XD models) or the
tone alarm, or changes in braking
action, such as repeated pulling to
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Index 409
Diesel Engine (cont'd)High Idle System . . . . . . . . . . . . . 174
Diesel Exhaust Fluid . . . . . . . . 30, 189
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 83
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . . . 90
Diesel Particulate Filter . . . . . . . . . 180
Distracted Driving . . . . . . . . . . . . . . . 133
Dome Lamps . . . . . . . . . . . . . . . . . . . 107
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Locks . . . . . . . . . . . . . . . . . . . . 39
Drive Belt Routing, Engine . . . . . . 396
Driver Behavior . . . . . . . . . . . . . . . . . 133
Driver Information
Center (DIC) . . . . . . . . . . . . . . . . . . . 93
Driving
Emergencies . . . . . . . . . . . . 148, 161
For Better Fuel Economy . . . . . . . 29
Hill and Mountain Roads . . . . . . 144
If the Vehicle is Stuck . . . . . . . . . 148
Wet Roads . . . . . . . . . . . . . . . . . . . 143
Winter . . . . . . . . . . . . . . . . . . . . . . . . 145
Driving the Vehicle . . . . . . . . . . . . . . . . 3
E
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . . . . 241 Electrical System
Overload . . . . . . . . . . . . . . . . . . . . . 298
Emergencies . . . . . . . . . . . . . . 148, 161
Engine Air Cleaner/Filter . . . . . . . . . . . . . 263
Alarm and AutomaticShutdown . . . . . . . . . . . . . . . . . . . 174
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Checks Before Operating . . . . . 175
Compartment Overview . . . . . . . 249
Coolant . . . . . . . . . . . . . . . . . . . . . . . 263
Coolant Temperature Gauge . . . . 82
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 250
Drive Belt Routing . . . . . . . . . . . . 396
Exhaust . . . . . . . . . . . . . . . . . . . . . . 178
Heater . . . . . . . . . . . . . . . . . . . . . . . . 173
High Idle System . . . . . . . . . . . . . 174
Oil Pressure Light . . . . . . . . . . . . . . 89
Overheating . . . . . . . . . . . . . . . . . . 269
Reduced Power Light . . . . . . . . . . . 91
Running While Parked . . . . . . . . 179
Shutdown Warning Light . . . . . . . . 91
Engine Oil Level Indicator Light . . . . . . . . . . . . 90
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 232
Exhaust Brake . . . . . . . . . . . . . . . . . . 222 Exhaust Brake Light . . . . . . . . . . . . . 88
Exhaust Fluid
Diesel . . . . . . . . . . . . . . . . . . . . . . . . 189
Extender, Seat Belt . . . . . . . . . . . . . . 55
Exterior Lamp Controls . . . . . . . . . 103
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Filter, Engine Air Cleaner . . . . . . . . . . . 263
Fixed Mast Antenna . . . . . . . . . . . . 113
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 104
Flashers, Hazard Warning . . . . . . 105
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 326
Fluid Automatic Transmission . . . . . . 260
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 280
Diesel Exhaust . . . . . . . . . . . . . . . . . 30
Power Steering . . . . . . . . . . . . . . . 273
Washer . . . . . . . . . . . . . . . . . . . . . . . 274
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 404
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 44
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Biodiesel . . . . . . . . . . . . . . . . . . . . . 233
Cold Weather Operation . . . . . . 235
Diesel Engines . . . . . . . . . . . . . . . 232
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Index 413
Storage Areas (cont'd)Information on Loading the
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 64
Instrument Panel . . . . . . . . . . . . . . . 61
Storage Compartments . . . . . . . . . . 60
Stuck Vehicle . . . . . . . . . . . . . . . . . . . 148
Sun Visors . . . . . . . . . . . . . . . . . . . . . . . 43
System Noise Control . . . . . . . . . . . . . . . . . 284
T
Tachometer . . . . . . . . . . . . . . . . . . . . . . 81
TaillampsBulb Replacement . . . . . . . . . . . . 297
Temperature, Operating . . . . . . . . 172
Text Telephone (TTY) Users . . . . 399
Three-Point Seat Belt . . . . . . . . . . . . 51
Tires If a Tire Goes Flat . . . . . . . . . . . . 326
Pressure . . . . . . . . . . . . . . . . . . . . . . 322
Rotation . . . . . . . . . . . . . . . . . . . . . . 323
Tires and Wheels . . . . . . . . . . . . . . . 308
Towing Vehicle . . . . . . . . . . . . . . . . . . . . . . . 332
Trademarks and License Agreements . . . . . . . . . . . . . . . . . . . 125
Transmission Automatic . . . . . . . . . . . . . . . . . . . . . 204
Fluid, Automatic . . . . . . . . . . . . . . 260 Transmission (cont'd)
Overdrive Off, Automatic . . . . . . 215
Service Warning Light . . . . . . . . . . 88
Trip Odometer . . . . . . . . . . . . . . . . . . . 80
Turn and Lane-Change
Signals . . . . . . . . . . . . . . . . . . . . . . . . 105
Turn Signal Bulb Replacement . . . . . . . . . . . . 297
U
USB Port . . . . . . . . . . . . . . . . . . . . . . . 121
Using This Manual . . . . . . . . . . . . . . . . 3
V
VehicleControl . . . . . . . . . . . . . . . . . . . . . . . 133
Getting In and Out . . . . . . . . . . . . . . 35
Identification Number (VIN) . . . 383
Messages . . . . . . . . . . . . . . . . . . . . . . 97
Security . . . . . . . . . . . . . . . . . . . . . . . . 39
Service Soon Light . . . . . . . . . . . . . 84
Starting and Stopping . . . . 165, 168
Towing . . . . . . . . . . . . . . . . . . . . . . . . 332
Vehicle Care
Tire Pressure . . . . . . . . . . . . . . . . . 322
Vehicle Data Recording and Privacy . . . . . . . . . . . . . . . . . . . . . . . . 405
Ventilation, Air . . . . . . . . . . . . . . . . . . 129
Visors . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
W
Wait to Start Light . . . . . . . . . . . . . . . 89
Warning Brake System Light . . . . . . . . . . . . . 84
Caution and Danger . . . . . . . . . . . . . 3
Warning Buzzers . . . . . . . . . . . . . . . 101
Warning Lights, Gauges, and Indicators . . . . . . . . . . . . . . . . . . . . . . 76
Warnings Hazard Flashers . . . . . . . . . . . . . . 105
Washer Fluid . . . . . . . . . . . . . . . . . . . 274
Water in Fuel . . . . . . . . . . . . . . . . . . . 236
Wheels and Tires . . . . . . . . . . . . . . . 308
Windows Power . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Windshield Wiper/Washer . . . . . . . . . . . . . . . . . . 73
Winter Driving . . . . . . . . . . . . . . . . . . . . . . . . 145
Winter Cover . . . . . . . . . . . . . . . . . . . 172
Wiper Blade Replacement . . . . . . 286