Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 165
Turn the key against spring
pressure to energize the starter.
When key is released, spring
pressure returns it to the ON
position. Release the key as soon
as the engine has started.
If the key cannot be turned from the
LOCK position to the ON position,
lightly move the steering wheel
clockwise and counterclockwise
while trying to turn the key.
Starting and Stopping the
Vehicle (Gasoline Only)
Check around the Vehicle before
Starting the Engine
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle. Take off the
chocks after confirming that the
parking brake is securely applied.Sit behind the wheel, adjust the seat
position, and buckle up the seat
belt. The passengers are also
required to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine. See
Seat Position 044,
Seat Belts 049, Steering Wheel
Adjustment 072, and Mirrors039.
Keep the Floor Around the
Driver's Seat Clean and Tidy{Warning
It is extremely dangerous to have
empty cans, empty bottles or
other items rolling around on the
floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals. (Continued)
Warning (Continued)
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident.
Checks Before Operating
Allow the engine to warm up before
driving. While the engine is warming
up, the following checks should
be made: 1. Observe the engine oil pressure warning light. The
light should go out when the
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 169
Sit behind the wheel, adjust the seat
position, and buckle up the seat
belt. The passengers are also
required to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine. SeeSeat Position 044,
Seat Belts 049, Steering Wheel
Adjustment 072, and Mirrors039.
Keep the Floor Around the
Driver's Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles or
other items rolling around on the
floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals. (Continued)
Warning (Continued)
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident.
Starting the Engine
Do not keep the engine control
switch in the START position for
more than about 10 seconds.
Operating the starter for too long
might cause starter and battery
failure or may result in overheating. When the engine does not start,
wait for 20 to 30 seconds and then
turn the engine control switch again.
Before starting the engine sit in the
driver seat, check that the parking
brake is firmly engaged, the selector
lever is in the P or N (P is preferred)
position and the shift indicator also
shows P or N, and firmly press the
brake pedal to start the engine.
When stopped on a slope, start the
engine with the selector lever in the
P position. See
Ignition Positions
0 163.
1. Make sure that the selector lever is in the P or N position
and firmly press the brake
pedal.
2. When the engine control switchis turned to the ON position,
the wait-to-start light comes on
and it goes out in about
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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218 Driving and Operating
Warning (Continued)
ABS does not prevent accidents if
you do not drive safely. Drive the
vehicle at a safe speed.
Install tires of the specified size,
same brand and same tread
design (including winter tires) on
all wheels. If different tires are
installed, the braking distance
becomes longer and directional
control stability of the vehicle
decreases. This is very
dangerous.
Steering during sudden braking
(when the ABS is working) will
feel slightly different than it does
when the brakes are not applied.
Operate the steering wheel
carefully keeping this in mind.
Driving in sand or on a muddy road
may adversely affect the brakes and
ABS sensors. Wash the vehicle to
remove sand and mud after
operating the vehicle in sandy or
muddy conditions. Before washing the vehicle, provide
necessary protection to prevent
water from being splashed on the
ABS components (sensors and
actuators). Especially when using
high-pressure washing, be careful
not to allow water to be directly
sprayed onto the ABS components
and their harness connectors.
These are not signs of ABS
malfunction:
.
Soon after you start the engine
and the vehicle starts moving,
the sound of motor or valve
working may be heard from the
rear of the vehicle or underside
of the cab. This sound is from a
self-check by the ABS system
and is normal. In addition, you
may also feel some vibration if
the brake pedal is pressed at
this time.
. When ABS is operating,
vibration is felt on the brake
pedal and steering wheel and
you may hear the system
operating. This is normal when
ABS is properly operating. .
On diesel vehicles, the exhaust
brake may release when ABS is
activated and the exhaust brake
is in operation.
. ABS is more likely to be
activated when the brake is
applied during cornering or
driving over a bump. This is
because inside wheels or
wheels that have gone over a
bump tend to lock.
. ABS is not activated immediately
after starting the vehicle. It is
activated only when the vehicle
speed reaches approx. 10 km/h
(6 MPH). ABS operation is
inactive when the vehicle speed
reduces to approx. 5 km/h
(3 MPH).
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Driving and Operating 219
ABS Operation Indications and
Signs
ABS warning light
Operation Indications of ABS
When the engine control switch is
placed into the "ON" position, the
ABS warning light comes on and
then goes out in approx. 3 seconds.
The ABS is normal if the warning
light goes out.
Operation Signs of ABS
When ABS is activated, slight
vibration is generated on the brake
pedal (hydraulic brake model) and
steering wheel, and an operating
sound can be heard from the ABS
equipment.
If the ABS warning light does any of
the following, the ABS may be
faulty. Please contact the nearest
dealer. ‐
If the ABS warning light comes
on during driving
‐ The light does not come on when
the engine control switch is
placed into the "ON" position
See Antilock Brake System
(ABS) Warning Light 087.
Even if a problem has occurred with
the ABS, the regular brakes will still
work normally. However, ABS will
not operate.
Precautions for Driving an
ABS-Equipped Vehicle
ABS is not a device that enables
driving and stopping under
conditions exceeding safe driving
limits. Always drive safely.
{Warning
When braking suddenly, continue
pressing brake pedal hard so that
the ABS can take effect. (Continued)
Warning (Continued)
When braking suddenly, do not
pump the brakes (pushing and
releasing the brake pedal little by
little). Pumping brakes will
increase the braking distance.
The braking distance on slippery
road surfaces is longer than that
on a normal dry paved road even
with an ABS-equipped vehicle.
When ABS is activated in the
following road surface conditions,
the braking distance may be
slightly longer compared to that of
vehicles not equipped with an
ABS. Therefore, always be aware
of the road and tire condition (tire
type and wear condition), observe
safe driving habits and drive the
vehicle while keeping a safe
following distance.
‐ When driving on a gravel
road, or a road with a deep
snow covering.
‐ When tire chains are used.
(Continued)
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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220 Driving and Operating
Warning (Continued)
‐When driving over road
joints or bumps such as
light reflectors on the road.
‐ When driving on a bumpy
road, stone-paved road or
track.
‐ When driving over an iron
plate or manhole lid.
ABS does not work for wheel skid
during a standing start,
acceleration and cornering which
do not involve braking. On a very
slippery icy road, tires may lose
grip and steering wheel operation
may not be able to control the
vehicle's direction, resulting in
very unstable driving. Always
drive the vehicle observing a safe
speed well matched with both
road surface and tire conditions,
and avoid sudden braking.
If powerful engine braking is
applied on a very slippery icy
road, the drive wheels may be (Continued)
Warning (Continued)
locked (the ABS then does not
work), resulting in loss of vehicle
control.
When ABS is activated, a slight
vibration (especially when the
road surface is different between
right and left wheels) and pulling
may be felt on the brake pedal
and steering wheel. In addition,
an operating sound is produced
from the ABS actuators. This
does not indicate any abnormal
condition. Stay calm and operate
the steering wheel properly.
Electronic Braking force
Distribution (EBD)
EBD is a function that uses the ABS
to distribute braking force ideally
between the front and rear wheels
in order to compensate for changes
in load conditions or any shift of the
load due to acceleration or
deceleration, thus preventing
premature locking of the rear
wheels.
{Warning
If a problem should occur with the
EBD function, the ABS warning
light and the brake system
warning light will come on
simultaneously.
The rear wheels will lock more
easily if there is a problem with
the EBD function. Have it
checked and serviced at the
nearest dealer as soon as
possible. You and others could be
seriously injured.
When the EBD operates, the brake
pedal may push back slightly or you
may hear a sound similar to that
generated by the ABS when
operational. Neither of them
indicates any abnormal condition.
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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244 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 245
California Proposition65 Warning . . . . . . . . . . . . . . . . . 245
California Perchlorate Materials Requirements . . . . . 245
Accessories and Modifications . . . . . . . . . . . . . . . . 245
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 245
Cab Tilting . . . . . . . . . . . . . . . . . . . . 247
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 249
Engine Cover . . . . . . . . . . . . . . . . . 250
Engine Oil (Diesel) . . . . . . . . . . . 251
Engine Oil (Gasoline) . . . . . . . . . 257
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 260
Engine Air Cleaner/Filter . . . . . . 263
Engine Coolant . . . . . . . . . . . . . . . 263
Engine Overheating . . . . . . . . . . 269
Power Steering Fluid . . . . . . . . . 273
Washer Fluid . . . . . . . . . . . . . . . . . 274
Brakes . . . . . . . . . . . . . . . . . . . . . . . 275
Brake Fluid . . . . . . . . . . . . . . . . . . . 280
Battery . . . . . . . . . . . . . . . . . . . . . . . . 281 Fuel Filter . . . . . . . . . . . . . . . . . . . . 282
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 283
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 283
Noise Control System . . . . . . . . 284
Automatic Transmission Shift Lock Control Function Check
(Diesel Only) . . . . . . . . . . . . . . . . 285
Wiper Blade Replacement . . . . 286
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 288
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 288
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 291
Roofmarker Lamps . . . . . . . . . . . 295
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 295
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 297
License Plate Lamp . . . . . . . . . . 297
Interior Lamps . . . . . . . . . . . . . . . . 298
Electrical System
Electrical System Overload . . . 298
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 308
Tire Pressure . . . . . . . . . . . . . . . . . 322
Tire Rotation . . . . . . . . . . . . . . . . . 323
If a Tire Goes Flat . . . . . . . . . . . . 326
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 326
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 332
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 334
Interior Care . . . . . . . . . . . . . . . . . . 340
Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Vehicle Care 277
Another characteristic of the HBB
system is that the brake pedal may
be depressed easily to the floor with
the vehicle at a stop. This is not a
sign of malfunction.
When the engine is running, the
system automatically charges the
accumulator whenever pressure has
been reduced after braking. Auto
charge may be activated without
braking, depending on temperature
changes in the accumulator. During
auto charge, a hissing and clicking
sound can be heard. This is not a
malfunction.
With the engine running, a booming
sound can be heard during hard
braking. This comes from the
brake-fluid pump. It is not a
malfunction.
Applying continuous hard braking
for a long time will lead to
considerable temperature rise in the
HBB pump. Such overworking of the
brakes is best avoided.Vacuum or hydraulic power
assisted brakes
If the engine stops, do not pump the
brakes. The system is designed to
stop the vehicle with reserve power
assist if the brake pedal is held
down. This reserve is greatly
reduced each time you apply and
release the brakes. If, when you
turn the steering wheel during
braking, the vehicle does not turn,
release some pressure from the
brake pedal.
In a Vehicle Equipped with a HBB,
Do Not Keep the Brake Pedal
Depressed for an Extended Period
Caution
Failure to follow the above
instruction will cause the oil inside
the HBB oil pump to get very hot.
This could damage the HBB tank
and deteriorate seals and also
could cause damage to the HBB
oil pump, HBB unit and/or HBB
hosing. Eventual leakage of HBB
(Continued)
Caution (Continued)
oil, sudden increase in brake
pedal resistance and fire could
unexpectedly result in an
accident.
Hydraulic Brake Booster (HBB)
Fluid (5500HD/5500XD Series)
The HBB system has been
designed to use ATF Dexron fluid is
used with this system, rubber
components may be damaged, oil
may leak and the system may
malfunction. It is important to
remember that the fluid used in the
hydro-booster is completely different
in characteristics from the brake
fluid used in the master and wheel
cylinders.
If hydro-booster fluid and brake fluid
from the master cylinder are
mistakenly mixed together and
used, rubber components will
deteriorate as a result of insufficient
lubrication. Any resultant oil leakage
or system malfunction can in turn
lead to dragging brakes or other
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Vehicle Care 279
5 - 10 mm (0.20 - 0.39 in)
(3500HD/4500HD/4500XD)
24 - 29 mm (0.95 - 1.14 in) (5500HD/5500XD)
1. Clearance from the floor.
2. Brake pedal bracket.
Next, start the engine, and wait at
least 1 minute. Then press the
brake pedal and measure the
clearance (1) of the pedal from the
floor (that is, the distance between
the brake pedal bracket (2) and the
brake pedal arm). Clearance between the brake
pedal and the brake pedal bracket with a pressure of 490 N (110 lbs)
applied to the brake pedal
35 mm (1.38 in) or more (3500HD/ 4500HD/4500XD)
45 mm (1.77 in) or more (3500/4500)
Clearance between the brake
pedal and the brake pedal bracket
with a pressure of 294 N (66 lbs) applied to the brake pedal
45 mm (1.77 in) or more (3500/4500)
35 mm (1.38 in) or more (3500HD/ 4500HD/4500XD/5500HD/ 5500XD)
If, after continued pressing of the
brake pedal, the clearance slowly
decreases or the pedal action feels
spongy, air may be trapped in the
brake hydraulic circuit. Have your
vehicle inspected at the nearest
dealer as soon as possible. If your vehicle's brakes squeak
during normal driving or braking, the
cause may be one of the following.
‐
Brake pad wear
Brake pads are about to wear
out. If this happens, have your
vehicle inspected at the nearest
dealer as soon as possible.
‐ Adherence of sand, grit or mud
If sand, grit or mud adheres to
the brakes, a screeching sound
may be emitted upon contact with
rotating components. If this
happens, wash the vehicle to
remove all such adhering matter.
If cleaning alone does not
eliminate the squeaking sound,
have your vehicle inspected at
the nearest dealer.Brake Hoses and Pipes
Inspection
With the steering wheel turned fully
to the left, check the left front brake
hose and pipe visually and by
touch, making sure that they are
free of scratches, cracks and
bulging. Also make sure that the