2017 CHEVROLET LOW CAB FORWARD fuel pressure

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
246 Vehicle Care
Warning (Continued)
vehicle or its equipment. If you
have any questions about
carrying out some service, have
the work done by a skilled
technician.
To prevent personal injury, keep
hands, tools and clothing clear of
the engine cooling fan when the
engine is running.
The engine, exhaust pipe and
radiator will be hot immediately
after the vehicle is driven. Be
careful around these parts to
prevent burns. Perform all checks
when the engine is cold.
Do not perform work near an
open flame or other heat sources.
Do not let the engine run in poorly
ventilated garages or sheds. This
could cause carbon monoxide
poisoning.(Continued)
Warning (Continued)
Performing maintenance work on
a truck or chassis can be
dangerous. In trying to do some
jobs, you can be seriously injured.
Do your own maintenance work
only if you have the required
know-how and the proper tools
and equipment for the job. If you
have any doubts, contact your
dealer.
You and others could be seriously
injured.
For gasoline vehicles, pull firmly on
the parking brake lever and put the
transmission in neutral. Move the
selector lever to “P”and make sure
the shift indicator displays "P".
For diesel vehicles, pull firmly on the
parking brake lever and move the
selector lever to "P" and make sure
the shift indicator displays "P".
Make sure to turn off the engine and
remove the key from the engine
control switch before performing any
checks. Select a place with a solid and level
surface to perform the checking and
maintenance work. Make sure to
chock the wheels. It would be very
dangerous if the vehicle started
to move.
For gasoline vehicles, when
performing work on the electrical
system, be sure to remove the cable
from the negative terminal on the
battery.
For diesel vehicles, when
performing work on the electrical
system, begin by turning the engine
control switch to the "LOCK"
position, wait at least 3 minutes, and
then disconnect the negative cable
from the negative terminal on
battery. If the negative cable is
disconnected within 3 minutes, the
engine control module may
malfunction.
For gasoline vehicles, when working
on the fuel line or fuel pump,
remove the fuel tank filler cap. The
fuel system is under pressure and
the fuel will overspill unless the
pressure is relieved, possibly
leading to combustion or a fire.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Vehicle Care 247
For diesel vehicles, when working
on the fuel line or fuel filter, remove
the fuel tank filler cap. The fuel
system is under pressure and the
fuel will overspill unless the
pressure is relieved, possibly
leading to combustion or a fire.
Do not make engine adjustments
yourself. Be sure to consult your
dealer.
Use only appropriate tools.
Oils, brake fluid and engine coolant
have lubrication, cooling and rust
prevention functions. If these liquids
deteriorate through loss or
contamination, it will cause a
decline in the performance of the
parts and such problems as seizure
or malfunctioning. Replenish or
change these liquids when
performing the checks (daily and
periodic checks) as required by the
relevant regulations or in
accordance with the Maintenance
Schedule (when either the specified
driving distance or period of time,
whichever comes first, has expired).Confirm that all systems and
components are normal after
performing the work.
Do not leave the removed parts or
tools in the engine compartment.
They could damage the equipment if
caught in the belts or other moving
components.
Dirty water, dirt and other impurities
seriously impair the effectiveness of
the oil, grease and fluids, and
damage the parts. Exercise all due
caution to prevent waste or other
refuse from coming in contact with
parts or materials that have been
removed when changing or
replenishing them.
Do not step on the engine or climb
onto it. You could cause an engine
failure by, for example, damaging
the cylinder head cover or various
connectors.
Electric Welding
Careless electric welding of vehicle
parts can cause welding current to
flow back through the vehicle’s
ground circuit and damage electrical
and electronic parts so that they donot function normally. Whenever
electric welding is necessary,
consult your dealer.
Cab Tilting
Before Tilting the Cab (Single Cab
Model)
{Warning
To help avoid personal injury and
property damage:
. Park the vehicle on level
ground and check that there
is enough space in front of
and above the cab.
. Set the parking brake firmly
and block the front wheels.
. Move the selector lever in
the "P" position.
. Secure loose articles in
the cab.
. Stop the engine.
. Close the cab door.
(Continued)

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
252 Vehicle Care
Checking the Engine Oil Level
Press the engine oil level check
switch. If engine oil level is low the
red oil pressure warning light will
turn on. If the engine oil level is
above the "OK", the green oil level
indicator will turn on.
The oil level varies while the engine
is running, right after it is stopped,
and on sloping ground. When
checking the oil level, be sure the
vehicle is on level ground while the
engine is cool.
The engine oil level must be kept at
the right level to help assure proper
lubrication of your vehicle's engine.It is the owner's responsibility to
check the oil level at regular
intervals (such as every fuel stop),
according to the following
instructions. Park the vehicle on a
level surface and check the engine
oil level before starting or at least
30 minutes after turning off the
engine.
3.0L Shown, 5.2L Similar
1. Remove the oil dipstick (2) and wipe off any oil on the oil
dipstick.
3.0L Shown, 5.2L Similar
2. Reinsert the oil dipstick fully and then gently remove it.
The oil is at the correct level if
the oil level is between the
"Position A" and "MIN" marks.
3. If the oil level is too low, add oil to the "FULL" mark.
If the oil level is beyond the
"Position A" mark, the oil needs
to be changed.
4. Reinstall the oil dipstick into position after checking the oil
level.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
358 Service and Maintenance
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
15 DPF (pressure difference
sensor 0 point
adjustment) - - - - - - - - - - - - A - -
or every
3,000 hours
16 DPF (pressure difference
sensor hose) Every 160 000 km (100,000 miles): I
Every 400 000 km (250,000 miles): R or every
3,000 hours: I
17 Fuel line system I - I I I - I I I - I I I - I or every
12 months
18 Brake lining and pad
for wear
I - I I I - I I I - I I I - I
19 Brake drum and rotor for
wear and damage - - I - I - - I - - I - I - I or every
12 months
20 Brake electric
vacuum pump
I - I I I - I I I - I I I - I or every
12 months
21 Brake fluid I - I R I - I R I - I R I - I or every
12 months: I
or every
12 months: R

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
364 Service and Maintenance
conforms to this maintenance
schedule. (Recommended oil: CK-4
(API designations))
4. Fuel Filter :Replace the fuel
filter every 24 000 km (15,000 miles)
or more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
5. Pre-Fuel Filter/Water
separator : Replace the fuel filter
every 24 000 km (15,000 miles) or
more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
6. Air Cleaner Filter : The level of
dirt in the air cleaner element can
be checked against the indicator.
Replace the air cleaner filter when
the multi-information display (MID)
shows "CHECK AIR FILTER".
7. Damage to Air Intake Ducts and
Hoses : Check for damage of air
intake ducts and hoses and that
those are correctly installed every
24 000 km (15,000 miles) or
12 months. Replace or adjust those
if necessary. 8. Drive Belts :
Check belt driving
the fan, alternator or A/C
compressor every 16 000 km
(10,000 miles). Look for cracks,
fraying, wear, and proper tension.
9. Engine Bolt Torques : Loosened
bolts result in lower engine output.
Check and adjust manifold
mounting, and injectors to correct
torque every 80 000 km
(50,000 miles).
10. Rotate Tires : To equalize wear,
rotate tires and adjust tire pressures
every 10 400 km (6,500 miles). See
Tire Rotation 0323.
11. Engine Cooling System : At
12 months or 16 000 km
(10,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated. Have the
hoses replaced by your authorized
dealer. 12. Engine Coolant :
Inspect the
engine coolant every 12 months.
Replace the engine coolant every
24 months, drain the engine coolant
by opening the drain plug at the
bottom of the radiator core, flush
and refill the engine cooling system
with a new engine coolant. Refer to
"Preparing Engine Coolant" in
Engine Coolant 0263. Have the
Engine Coolant replaced by your
authorized dealer.
13. Exhaust System : Check the
complete exhaust system every
16 000 km (10,000 miles). Check
body areas near the exhaust
system. Look for broken, damaged,
missing, or out-of-position parts.
Also inspect for open seams, holes,
loose connections, or other
conditions which could cause heat
build-up at the rear body floor pan,
or could let exhaust fumes seep into
the passenger compartment. Dust
or water in the cabin may indicate a
leak in that area. Required repairs
should be made at once.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 365
14. DPF (Clean Filter) :Clean the
filter every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first.
15. DPF (Pressure Difference
Sensor 0 Point Adjustment) :
Adjust the sensor every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first.
16. DPF (Pressure Difference
Sensor Hose) : Inspect the sensor
hose every 160 000 km
(100,000 miles) or 3,000 hours
whichever occurs first. Replace the
sensor hose every 400 000 km
(250,000 miles).
17. Fuel Line System : Inspect the
fuel tank, cap and lines for damage
which could cause leakage every
16 000 km (10,000 miles). Inspect
fuel cap for correct sealing ability
and indications of physical damage.
Replace any damaged or
malfunctioning parts.
18. Brake Lining and Pad for
Wear : Check drum brake lining and
disc brake pad for wear or cracks
every 16 000 km (10,000 miles).
Check brakes (including parking brake) more often if operating
conditions or driving habits result in
frequent braking.
Front disc brakes have built-in wear
noise indicators which are designed
to make a high pitched squeal or
cricket-like warning sound when the
brake pads are worn to the point
where new pads are needed.
When the truck is in motion, the
sound may be constant or it may
come and go. Pressing the brake
pedal firmly may cause the sound
to stop.
Have the brake linings or the brake
pads replaced by your authorized
dealer as soon as possible after the
warning first becomes evident.
Failure to do so can result in
expensive damage to the brake
system or a serious accident.
19. Brake Drum and Rotor for
Wear and Damage :
Check brake
drums (rear and parking) and rotors
(front) for wear or damage every
32 000 km (20,000 miles) or
12 months whichever occurs first. 20. Brake Electric Vacuum Pump
(4500HD, 4500XD models) :
Inspect the brake electric vacuum
pump operation every 16 000 km
(10,000 miles) or 12 months,
whichever occurs first.
21. Brake Fluid :
Check the fluid in
the brake fluid reservoir every
16 000 km (10,000 miles). Replace
the fluid every 48 000 km
(30,000 miles).
22. Hydraulic Brake Booster Fluid
(5500HD, 5500XD models) :
Replace ATF Dexron VI fluid every
24 months or 30,000 miles
(48,000 km), whichever occurs first.
23. Brake Line and Hoses : Check
lines and hoses for proper hook-up,
binding, leaks, cracks, chafing, etc.
every 32 000 km (20,000 miles).
Any questionable parts should be
replaced or repaired at once. When
rubbing or wear is noted on lines or
hoses, the cause must be corrected
at once.
24. Parking Brake Cable : Check
the parking brake cable every
16 000 km (10,000 miles) or
12 months whichever occurs first.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 369
2. Checks performed at theengine
.Fan belt looseness and
damage
. Engine oil level
. Engine coolant level
. Power steering fluid level
3. Checks performed from the driver's seat
.Brake fluid level
. Brake pedal free play
. Operation of meters,
gauges and warning/
indicator lights
. Engine startability,
abnormal noise and color of
exhaust gases
. Parking brake lever stroke
. Windshield washer fluid
spray condition and
windshield wiper
effectiveness
. Windshield washer fluid
level .
Steering wheel position and
free play
. Operation of horn and turn
signal lights
. Door lock operation
4. Checks performed during a walk around the vehicle
.Illumination, flashing,
contamination, damage and
obstruction of lights
. Contamination, damage ad
obstruction of windows,
mirrors and reflectors
. Leaf spring damage
. Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Water separator
5. Checking wheels and tires .Air pressure
. Cracks and other damage
. Abnormal wear
. Tread depth
. Mounting condition of all
wheel nuts 6. Checks performed after the
engine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats (Continued)

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Index 409
Diesel Engine (cont'd)High Idle System . . . . . . . . . . . . . 174
Diesel Exhaust Fluid . . . . . . . . 30, 189
Diesel Exhaust Fluid (DEF) Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 83
Diesel Exhaust Fluid (DEF) Warning Light . . . . . . . . . . . . . . . . . . 90
Diesel Particulate Filter . . . . . . . . . 180
Distracted Driving . . . . . . . . . . . . . . . 133
Dome Lamps . . . . . . . . . . . . . . . . . . . 107
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Locks . . . . . . . . . . . . . . . . . . . . 39
Drive Belt Routing, Engine . . . . . . 396
Driver Behavior . . . . . . . . . . . . . . . . . 133
Driver Information
Center (DIC) . . . . . . . . . . . . . . . . . . . 93
Driving
Emergencies . . . . . . . . . . . . 148, 161
For Better Fuel Economy . . . . . . . 29
Hill and Mountain Roads . . . . . . 144
If the Vehicle is Stuck . . . . . . . . . 148
Wet Roads . . . . . . . . . . . . . . . . . . . 143
Winter . . . . . . . . . . . . . . . . . . . . . . . . 145
Driving the Vehicle . . . . . . . . . . . . . . . . 3
E
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . . . . 241 Electrical System
Overload . . . . . . . . . . . . . . . . . . . . . 298
Emergencies . . . . . . . . . . . . . . 148, 161
Engine Air Cleaner/Filter . . . . . . . . . . . . . 263
Alarm and AutomaticShutdown . . . . . . . . . . . . . . . . . . . 174
Check Light (Malfunction Indicator) . . . . . . . . . . . . . . . . . . . . . . 84
Checks Before Operating . . . . . 175
Compartment Overview . . . . . . . 249
Coolant . . . . . . . . . . . . . . . . . . . . . . . 263
Coolant Temperature Gauge . . . . 82
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 250
Drive Belt Routing . . . . . . . . . . . . 396
Exhaust . . . . . . . . . . . . . . . . . . . . . . 178
Heater . . . . . . . . . . . . . . . . . . . . . . . . 173
High Idle System . . . . . . . . . . . . . 174
Oil Pressure Light . . . . . . . . . . . . . . 89
Overheating . . . . . . . . . . . . . . . . . . 269
Reduced Power Light . . . . . . . . . . . 91
Running While Parked . . . . . . . . 179
Shutdown Warning Light . . . . . . . . 91
Engine Oil Level Indicator Light . . . . . . . . . . . . 90
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 232
Exhaust Brake . . . . . . . . . . . . . . . . . . 222 Exhaust Brake Light . . . . . . . . . . . . . 88
Exhaust Fluid
Diesel . . . . . . . . . . . . . . . . . . . . . . . . 189
Extender, Seat Belt . . . . . . . . . . . . . . 55
Exterior Lamp Controls . . . . . . . . . 103
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Filter, Engine Air Cleaner . . . . . . . . . . . 263
Fixed Mast Antenna . . . . . . . . . . . . 113
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 104
Flashers, Hazard Warning . . . . . . 105
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 326
Fluid Automatic Transmission . . . . . . 260
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 280
Diesel Exhaust . . . . . . . . . . . . . . . . . 30
Power Steering . . . . . . . . . . . . . . . 273
Washer . . . . . . . . . . . . . . . . . . . . . . . 274
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 404
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 44
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Biodiesel . . . . . . . . . . . . . . . . . . . . . 233
Cold Weather Operation . . . . . . 235
Diesel Engines . . . . . . . . . . . . . . . 232