2017 Abarth 500 clutch

ESSENTIAL INFORMATION!
REFUELLING
Only refuel with unleaded petrol with octane rating (RON) not less than 95, in compliance with the European specification EN 228. The use of
other products or mixtures may damage the engine beyond repair and consequently invalidate the warranty, due to the damage caused.
STARTING THE ENGINE
Version with manual gearbox: make sure that the handbrake is engaged; set the gear lever to neutral; fully depress the clutch pedal
without pressing the accelerator, then turn the ignition key to AVV and release it as soon as the engine has started.
Versions with robotised sequential gearbox: make sure that the handbrake is engaged and that the gear lever is in P (Parking) or N
(Neutral), fully depress the brake pedal, then turn the ignition key to AVV and release it as soon as the engine is started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperatures during operation. Do not park the car on grass, dry leaves, pine needles or other
flammable material: fire hazard.
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that carries out a continuous diagnosis of the emission-related components in order to help protect the
environment.
ELECTRICAL ACCESSORIES
If, after buying the car, you decide to install electrical accessories (with the risk of gradually draining the battery), contact an Abarth
Dealership. They will calculate the overall electrical consumption and check that the car’s electrical system can support the required load.
CODE Card
(where provided)
Keep it in a safe place, not in the car. We recommend that you always carry the electronic code provided on the CODE Card with you, in
case you need to perform an emergency start.
SCHEDULED SERVICING
Correct maintenance of the car is essential for ensuring that it maintains its performance and its safety features, its environmental friendliness
and low running costs for a long time to come.
THE OWNER HANDBOOK CONTAINS
... important information, advice and warnings for correct use, driving safety and maintenance of your car over time. Special attention must
be paid to the symbols provided
(safety of persons)(environmental protection)(car integrity).

KNOWING THE INSTRUMENT PANEL
This section of the handbook gives you
all the information you need to
understand, interpret and use the
instrument panel correctly.CONTROL PANEL AND
ON-BOARD INSTRUMENTS ........... 39
MENU OPTIONS ............................. 41
TRIP COMPUTER ........................... 42
WARNING LIGHTS AND
MESSAGES .................................... 45
-SEAT BELTS NOT FASTENED ........... 45
-EBD FAILURE .................................... 45
-AIRBAG FAILURE ............................... 46
-LOW BRAKE FLUID/HANDBRAKE
ENGAGED........................................... 46
-“DUALDRIVE” ELECTRIC POWER
STEERING FAILURE ............................ 47
-BRAKE PAD WEAR ............................ 47
-ESC SYSTEM .................................... 48
-INJECTION / EOBD SYSTEM
FAILURE .............................................. 48
-REAR FOG LIGHT .............................. 49
-ABS FAILURE..................................... 49
-iTPMS ................................................ 49
-SIDE LIGHTS AND DIPPED BEAM
HEADLIGHTS/FOLLOW ME HOME ..... 50
-FRONT FOG LIGHTS ......................... 50
- LEFT DIRECTION INDICATOR ........... 50
-RIGHT DIRECTION INDICATOR ......... 50
-MAIN BEAM HEADLIGHTS ................ 50
-DOORS/BONNET/LUGGAGE
COMPARTMENT OPEN ...................... 51
- LOW BATTERY CHARGE .................. 51
-INSUFFICIENT ENGINE OIL
PRESSURE/ENGINE OIL
DETERIORATED .................................. 51
-ENGINE COOLANT TEMPERATURE
TOO HIGH........................................... 52
- ROBOTISED SEQUENTIAL
GEARBOX FAILURE ............................ 52
-SPEED LIMIT EXCEEDED .................. 52- POSSIBLE ICE ON ROAD ................. 53
-PARKING SENSOR FAILURE ............. 53
-SERVICE (SCHEDULED SERVICING)
EXPIRED ............................................. 53
-ASR SYSTEM .................................... 53
-HILL HOLDER FAILURE ..................... 53
-FUEL CUT-OFF SYSTEM.................... 53
-FUEL CUT-OFF SYSTEM FAILURE ..... 54
-EXTERIOR LIGHTS FAILURE .............. 54
-BRAKE LIGHT FAILURE ..................... 54
-FIAT CODE SYSTEM FAILURE ........... 54
- FUEL RESERVE - LIMITED RANGE ... 55
-ENGINE OIL PRESSURE SENSOR
FAILURE INDICATOR........................... 55
-OIL CHANGE ..................................... 55
-PRESS THE CLUTCH PEDAL TO
START ................................................. 55
-FUEL LEVEL SENSOR FAILURE......... 55
-HEADLIGHT ALIGNMENT
CORRECTOR ...................................... 55
38
KNOWING THE INSTRUMENT PANEL

Symbol What it means
FUEL RESERVE - LIMITED RANGE
When the key is turned to MAR, the icon appears but should disappear after a few seconds.
The symbol switches on in the display when about 5 litres of fuel are left in the tank. The triangle to the side
of the symbol indicates the side of the car with the fuel filler.
ENGINE OIL PRESSURE SENSOR FAILURE INDICATOR
The icon appears when a fault is detected in the engine oil pressure sensor.
Contact an Abarth Dealership as soon as possible to have the fault fixed.
OIL CHANGE
The icon indicates that it is necessary to change the engine oil. Contact an Abarth Dealership.
PRESS THE CLUTCH PEDAL TO START
This symbol turns on to indicate that the clutch pedal must be pressed to enable starting.
FUEL LEVEL SENSOR FAILURE
The symbol switches on in the event of fuel level sensor failure. Contact an Abarth Dealership.
Symbol What it means
HEADLIGHT ALIGNMENT CORRECTOR
The icon, together with a number, indicates the depth of the dipped beam.
WARNING
33)If, when turning the key to MAR, thewarning light does not switch on or if it stays on when travelling, there could be a fault in the
restraint systems; in this event airbags or pretensioners may not be deployed in the event of impact or, in a lower number of cases, they may
deploy accidentally. Before driving off, contact an Abarth Dealership to have the system checked immediately.
34)A failure of the
warning light is indicated by thesymbol on the display. In this case, thewarning light may not indicate a
possible problem with the airbag restraint system. Before driving off, contact an Abarth Dealership to have the system checked immediately.
55

STARTING THE
ENGINE
The car is fitted with an electronic
engine lock device: if the engine fails to
start, see the paragraph "Fiat CODE
system" in the "Knowing your car"
chapter.
PROCEDURE
Proceed as follows:
engage the handbrake and place
the gearbox lever in neutral;
fully depress the clutch pedal
without touching the accelerator;
turn the ignition key to AVV and
release it as soon as the engine starts.
If the engine does not start at the
first attempt, return the ignition key to
STOP before repeating the starting
procedure.
If, with key at MAR, the
symbol on
the display stays on together with
the
warning light on the instrument
panel, it is advisable to turn the key to
STOP and then back to MAR. If the
warning light remains on, try with the
other keys provided with the car.
Contact an Abarth Dealership if you still
cannot start the engine.
15) 16)
110) 111)
WARMING UP THE
ENGINE JUST AFTER IT
HAS STARTED
Proceed as follows:
drive off slowly, letting the engine
turn at medium revs. Do not accelerate
abruptly;
do not demand full performance at
first. It is advisable to wait until the
engine coolant temperature indicator
starts moving.
17)
SWITCHING OFF THE
ENGINE
Turn the ignition key to STOP while the
engine is idling.
IMPORTANT After a taxing drive, you
should allow the engine to "catch
its breath" before turning it off by letting
it idle to allow the temperature in the
engine compartment to fall.
18)
WARNING
15)It is advisable not to demand maximum
performance from your car (e.g. excessive
acceleration, long distances at maximum
rpm, excessively intense braking, etc.)
when it is first used.16)When the engine is switched off never
leave the key turned to MAR-ON to prevent
useless current absorption from draining
the battery.
17)Never, under any circumstances, jump
start the engine by pushing, towing or
coasting downhill. This could cause fuel to
flow into the catalytic converter and
damage it beyond repair.
18)A quick burst on the accelerator before
stopping the engine serves no practical
purpose; it wastes fuel and is especially
damaging to turbocharged engines.
WARNING
110)It is dangerous to run the engine in
enclosed areas. The engine takes in
oxygen and releases carbon dioxide,
carbon monoxide and other toxic gases.
111)Remember that the brake servo
and power steering are not operational until
the engine has been started, therefore
much effort than usual is required on the
brake pedal and steering wheel.
82
STARTING AND DRIVING

USING THE MANUAL
GEARBOX
To engage the gears, fully depress the
clutch pedal and put the gear lever
into the required position (the diagram
is shown on the knob fig. 74).
114)
19)
To engage reverse R from neutral,
move the lever to the right and then
backwards.
IMPORTANT Reverse can only be
engaged when the vehicle is completely
stationary. With the engine running,
wait for at least 2 seconds with the
clutch pedal fully pressed before
engaging reverse to prevent damage to
the gears and grating.
WARNING
114)Press the clutch pedal fully to change
gears correctly. It is therefore essential
that there is nothing under the pedals:
make sure the mats are lying flat and do
not get in the way of the pedals.
WARNING
19)Do not drive with your hand resting on
the gear lever as the force exerted, even
if slight, could lead over time to premature
wear of the gearbox internal components.
USING THE
ROBOTISED
SEQUENTIAL
TRANSMISSION
(where provided)
The vehicle can be equipped with an
electronically controlled manual
gearbox that allows two operating
modes: “MANUAL” and “AUTO”.
With the car stationary and the key at
MAR (ignition-operated electrical
services on), the screen displays the
engaged gear and the active operating
mode (automatic = AUTO or manual
= no display).
74AB0A0301C75AB0A0334C
84
STARTING AND DRIVING

operate the “+” lever on the steering
wheel keeping the brake pedal
depressed (only for setting off in 2nd
gear);
release the brake pedal and press
the accelerator pedal (fully depressing
the pedal quickly to its end of travel and
switching off the ASR, if fitted, results
in a “lively” departure).
Engaging reverse (R)
To engage reverse gear, press the R
button on the gearbox panel instead of
the 1 button. When reverse is engaged,
the system emits an acoustic signal.
Engaging neutral (N)
Press the (N) button to engage neutral.
Neutral (N) can only be engaged with
accelerator pedal released, regardless
of the brake pedal’s state (pressed
or not). In any case, pressing the brake
pedal is recommended.
ACOUSTIC SIGNAL
For safety reasons, there is a buzzer
warning when parking the car with the
gearbox in neutral (N) (the warning is
heard when the ignition key is turned to
the STOP position).
With the car stationary, the engine
started and (1st), (2nd) or (R)
gear engaged, the system activates the
acoustic signal and automatically
places the transmission in neutral (N)
when:
the accelerator and/or brake pedal
are not operated for at least 3 minutes;
the brake pedal is pressed for longer
than 10 minutes;
the driver's door is opened and the
accelerator pedal or the brake pedal
are not operated for at least 1.5
seconds;
a fault has been detected in the
transmission.
PARKING THE CAR
The 1st or reverse gear must be
engaged with the foot on the brake
pedal and, if on a slope, the handbrake
must be operated in order to park
safely. Wait until the indication of the
gear engaged disappears on the
display before releasing the brake
pedal.
IMPORTANT NEVER leave the car with
the gearbox in neutral (N).
IMPORTANT NOTES
With car stationary and gear
engaged, always keep the brake pedal
pressed until you decide to set off,
then release the brake and accelerate
gradually.
During prolonged stops with the
engine running, it is advisable to keep
the gearbox in neutral (N).
In order to safeguard the efficiency
of the clutch, do not use the
accelerator to keep the car stationary
(e.g. when stopped on an incline); if the
clutch overheats it could be damaged.
Use the brake pedal or the handbrake
instead and use the accelerator pedal
only when you decide to set off.
Only use 2nd gear when you need
greater control when setting off for
manoeuvres on surfaces with poor grip.
If, with reverse gear (R) engaged,
you have to engage 1st gear or vice
versa, only do this when the car is
completely stationary and with
the brake pedal pressed.
Although it is strongly unadvisable, if
you are driving downhill and, for
unexpected reasons, you let the car
move forward with the transmission in
neutral (N), when there is a request
to engage a gear, depending on the
actual speed of the car, the system will
automatically engage the best gear
for the correct transmission of drive
torque to the wheels.
86
STARTING AND DRIVING

DEVICE PROTECTED FUSE AMPERE
Passenger side electric window F48 20
Parking sensor, controls backlighting F49 5
Climate control, brake lights, clutch, electric sunroof, electric
mirrorsF51 7.5
Instrument panel node F53 5
101

FLUIDS AND LUBRICANTS
Your vehicle is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of
the Scheduled Servicing Plan. Constant use of the prescribed lubricants guarantees the fuel consumption and emission
specifications. Lubricant quality is crucial for engine operation and duration.
If lubricants conforming to the specific request are not available, products that meet the indicated specifications can be used to
top up; in this case optimal performance of the engine is not guaranteed.
51)
PRODUCT SPECIFICATIONS
Use Features SpecificationOriginal fluids and
lubricantsApplications
Fully synthetic
lubricant for ultra
high performance
enginesSAE 10W–50 ACEA C39.55535-GH2SELENIA ABARTH
10W50
Contractual Technical
Reference No. 0101According to Scheduled
Servicing Plan
Lubricants and
greases for drive
transmissionSAE 75W grade synthetic
lubricant9.55550-MZ6 or MS.
90030-M1TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference No. F002.F10Manual gearbox and
differential
Fully synthetic lubricant
with dedicated additive.9.55550-SA1 or
MS.90030-H1TUTELA CS SPEED
Contractual Technical
Reference No. F005.F98Robotised sequential
gearbox hydraulic
activation system
Molybdenum disulphide
grease, for use at high
temperatures. N.L.G.I.
consistency 1-2.9.55580-GRAS IITUTELA ALL STAR
Contractual Technical
Reference No. F702.G07Wheel side constant
velocity joints
Grease for constant
velocity joints with low
friction coefficient. N.L.G.I.
consistency 0-1.9.55580-GRAS IITUTELA STAR 700
Contractual Technical
Reference No. F701.C07Differential side constant
velocity joints
Brake fluidSynthetic fluid for brake
and clutch systems.
Exceeds specifications
F.M.V.S.S. no. 116 DOT 4,
ISO 4925 SAE J1704.9.55597 or MS.90039TUTELA TOP 4
Contractual Technical
Reference No. F001.A93Hydraulic brakes and
hydraulic clutch controls
142
TECHNICAL DATA