2016 YAMAHA YXZ1000R oil filter

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 5-1Front and rear brakes ........................... 5-3
Clutch ................................................... 5-3
Fuel ....................................................... 5-4
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-7
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Shift lever.............................................. 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2 Shift lever operation and reverse
driving .................................................6-3
Selecting the drive mode ......................6-7
Parking ..................................................6-9
Loading .................................................6-9
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-10
Engine oil and oil filter.........................8-15
Transmission oil ..................................8-25
Final gear oil .......................................8-28U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM

Differential gear oil ............................. 8-30
Coolant ............................................... 8-33
Axle boots .......................................... 8-34
Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-43
Brakes ................................................ 8-43
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-44
Checking the brake and clutch fluid levels................................................. 8-45
Brake and clutch fluid replacement ... 8-47
Checking the clutch pedal ................. 8-47
Checking the brake pedal .................. 8-47
Checking the accelerator pedal ......... 8-48
Parking brake lever free play adjustment........................................ 8-49
Brake light switch adjustment ............ 8-50
Cable inspection and lubrication........ 8-50 Pedal lubrication .................................8-51
Checking the stabilizer bushes...........8-51
Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-53
Drive shaft universal joint lubrication .........................................8-53
Steering shaft lubrication....................8-53
Wheel removal ....................................8-54
Tire replacement .................................8-54
Wheel installation................................8-55
Battery ................................................8-55
Jump-starting .....................................8-59
Fuse replacement ...............................8-60
Headlights...........................................8-62
Headlight beam adjustment ...............8-63
Tail/brake light ....................................8-63
Troubleshooting ..................................8-63
Troubleshooting charts .......................8-65
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
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3-2
3
EBU31190Right view
12,3 78
4
5,6
9
1. Rear shock absorber
2. Engine oil tank
3. Air filter
4. Passenger seat belt
5. Battery
6. Fuses
7. Coolant reservoir
8. Headlight
9. Fuel tank capU2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM

8-6
8
EBU35800General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes
first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi- tions)
* Secondary air fil-
ter (paper) • Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi- tions)
3Engine oil • Change (warm engine before draining). √ √√√
4 Engine oil filter
cartridge
• Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
•Change. √ √√√
6 Final gear oil/Dif-
ferential gear oil • Check oil level and for leakage.
√√√√√
•Change. √√
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8-15
8
To install the panelPlace the panel in the original position, and
then install the quick fastener screws.EBU35433Engine oil and oil filterCheck the engine oil level before each opera-
tion. In addition, change the oil and replace
the filter at the intervals specified in the gen-
eral maintenance and lubrication chart.
To check the engine oil level1. Park the vehicle on a level surface.
2. Remove panel C (page 8-10). 3. Start the engine and warm it up to a nor-
mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.
TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level. 4. Remove the engine oil tank filler cap and
wipe the dipstick with a clean rag.
5. Insert the dipstick back into the oil tank
(without screwing it in), and then remove
it again to check the oil level.TIPThe engine oil level should be between the tip
of the dipstick and the maximum level mark.
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8-19
8
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENE RGY CONSERVING II”
or higher.
 Make sure that no foreign material en-
ters the oil tank.
14. Install and tighten the engine oil tank filler
cap.
15. Start the engine, and then let it idle for several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
16. Turn the engine off, wait at least ten mi- nutes, and then check the oil level and
correct it if necessary.
17. Install the engine oil tank cover by install- ing the bolts.
18. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown.
Recommended engine oil:See page 10-1.
Oil quantity: Oil change only:2.50 L (2.64 US qt, 2.20 Imp.qt)
Oil change and filter replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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8-21
8
5. Drain the engine oil from the both the oiltank and the engine.TIPRefer to steps 2–9 of the “To change the en-
gine oil” section for the oil draining procedure. 6. Remove the oil filter cartridge with an oil
filter wrench. Make sure that the O-ring is
removed together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.
TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil tothe O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Center bottom panel
2. Bolt
2
2
2
2
2
1
1. Oil filter cartridge
2. Oil filter wrench
2
1
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8
8. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to the
specified torque with a torque wrench. 9. Install the drain bolts, and then add the
specified amount of the recommended
engine oil. Check the engine oil level and
the vehicle for oil leakage. Install the en-
gine oil tank cover and panel C.
TIPRefer to steps 10–18 of the “To change the
engine oil” section for the oil filling procedure.
1. O-ringTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
1
1. Torque wrench
1
U2HC7LE0.book Page 22 Wednesday, October 7, 2015 12:09 PM