2016 YAMAHA YXZ1000R steering

EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-15
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-15
Reverse gear lock lever “REV.” .......... 4-16
Accelerator pedal ............................... 4-16
Clutch pedal ....................................... 4-17 Brake pedal ........................................ 4-17
Parking brake lever ............................ 4-18
Shift lever ........................................... 4-19
Fuel tank cap...................................... 4-19
Doors .................................................. 4-20
Seats .................................................. 4-20
Adjusting the driver seat position....... 4-22
Adjusting the steering wheel
position ............................................. 4-22
Seat belts ........................................... 4-23
Glove compartment ........................... 4-23
Storage compartments ...................... 4-24
Cup holders ........................................ 4-26
Cargo bed .......................................... 4-27
Flag pole bracket ............................... 4-28
Adjusting the front shock absorber assemblies ....................................... 4-28
Adjusting the rear shock absorber assemblies ....................................... 4-33
Auxiliary DC jack ................................ 4-38U2HC7LE0.book Page 1 Wednesday, October 7, 2015 12:09 PM

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 5-1Front and rear brakes ........................... 5-3
Clutch ................................................... 5-3
Fuel ....................................................... 5-4
Engine oil .............................................. 5-5
Transmission ........................................ 5-6
Coolant ................................................. 5-6
Final gear .............................................. 5-6
Differential gear .................................... 5-7
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Shift lever.............................................. 5-8
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2 Shift lever operation and reverse
driving .................................................6-3
Selecting the drive mode ......................6-7
Parking ..................................................6-9
Loading .................................................6-9
BASIC GUIDE FOR SAFE USE ...............7-1 KNOW YOUR VEHICLE ........................7-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-10
Engine oil and oil filter.........................8-15
Transmission oil ..................................8-25
Final gear oil .......................................8-28U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM

Differential gear oil ............................. 8-30
Coolant ............................................... 8-33
Axle boots .......................................... 8-34
Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-43
Brakes ................................................ 8-43
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-44
Checking the brake and clutch fluid levels................................................. 8-45
Brake and clutch fluid replacement ... 8-47
Checking the clutch pedal ................. 8-47
Checking the brake pedal .................. 8-47
Checking the accelerator pedal ......... 8-48
Parking brake lever free play adjustment........................................ 8-49
Brake light switch adjustment ............ 8-50
Cable inspection and lubrication........ 8-50 Pedal lubrication .................................8-51
Checking the stabilizer bushes...........8-51
Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-53
Drive shaft universal joint lubrication .........................................8-53
Steering shaft lubrication....................8-53
Wheel removal ....................................8-54
Tire replacement .................................8-54
Wheel installation................................8-55
Battery ................................................8-55
Jump-starting .....................................8-59
Fuse replacement ...............................8-60
Headlights...........................................8-62
Headlight beam adjustment ...............8-63
Tail/brake light ....................................8-63
Troubleshooting ..................................8-63
Troubleshooting charts .......................8-65
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
U2HC7LE0.book Page 3 Wednesday, October 7, 2015 12:09 PM

1-4
1
YAMAHA MOTOR CO.,LTD.
2500 SHINGAI,IWATA,JAPAN
2015
YXZ1000E
83.5 kW
685 kg2HC-F155A-00
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floorboards,
and keep your
hands on the
steering wheel.
Do not try to stop a
vehicle tipover
using your arm or
leg.
5B4-K7761-00
WARNING!
1HP-F2259-21
1
23
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1-5
1
YAMAHA1XD-K8483-10
AVERTISSEMENT
Ne pas appuyer les mains ni les bras sur la portiè
re ou sur le coussin de l’épaule. Afin de prévenir les
blessures, garder mains et bras dans l’habitacle et
agripper le volant ou la poignée de maintien.YAMAHA1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster.
To avoid Injury, keep hands and arms completely
Inside the vehicle by holding the steering wheel or handhold.
YAMAHA1XD-K7761-10AVERTISSEMENTToute partie du corps
(bras, jambes, tête) se
trouvant hors de
l’habitacle risque d’être é
crasée par l’arceau de
protection.
Si une roulade ou un
capotage semble
imminent, caler les pieds
sur le plancher ou sur
les repose-pieds et
agripper le volant ou la
poignée de maintien. Ne
jamais agripper l’arceau
de protection.
Ne jamais tenter d’empê
cher un capotage à l’aide
du bras ou de la jambe.6
4
5
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1-10
1
YAMAHA2MB-F1568-00
WARNING
DRIVERDRIVERUNDERUNDER1616DRIVER
UNDER16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury: Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries: Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.
Passenger must be able to reach the handhold while
keeping feet flat on floor and sitting upright with
back against seat.
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
Wear an approved helmet, eye protection and protective gear.
Fasten seat belts.

Do not allow anyone to ride in the cargo bed.
Avoid side hilling (riding across slopes).
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
Avoid hard acceleration when turning, even from a stop.
Slow down before entering a turn.
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
Avoid loss of control and rollovers: Do not put any part of your body outside of
the vehicle for any reason.
Keep a firm grip on the steering wheel
or handhold and brace yourself.

Do not exceed seating capacity: 1 passenger.
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
Do not let people drive or ride
after using alcohol or drugs.
Make sure operators are 16 or older
with valid driver’s license.

1XD-F8446-00
Be Prepared
Adjust, lock and never remove handhold.
Always use handhold, Never hold cage.
Always wear seatbelt and helmet.
1XD-F8446-10
Toujours prévoir l’imprévu.
Régler et verrouiller la poignée de maintien; ne jamais la retirer.
Toujours agripper la poignée de maintien, non l’arceau de protection.
Toujours porter la ceinture de sécurité et un casque approprié.17
18
19
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1-11
1
Liste de vérification
de sécurité intégrale
YAMAHA 1XD-F1558-10TêteCasque et protection des yeuxCorps
Ceinture de sécurité et vêtements de protectionMainsÀ l’intérieur du véhicule, tenantla
poignée de maintien ou le volant.PiedsSur le plancher ou les repose-pieds, prêts à
encaisser le choc; portière fermée.
Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00HeadHelmet and eye protection.BodySeatbelt and protective clothing.HandsInside vehicle and holding the
handhold or steering wheel.FeetOn floor or footrests,
ready to brace, and door closed.
YAMAHA
2HC-F178A-00
20
2221
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1-15
1
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floorboards,
and keep your
hands on the
steering wheel.
Do not try to stop a
vehicle tipover
using your arm or
leg.
5B4-K7761-00
WARNING!
1HP-F2259-21
2
1
U2HC7LE0.book Page 15 Wednesday, October 7, 2015 12:09 PM