
8-34
8
rect torque is one-quarter to one-half turn
past finger tight. Have the spark plug
tightened to the specified torque as soon
as possible.
3. Install the spark plug cap.
EBU33580Cleaning the air filter elementThe air filter element should be cleaned every
20–40 hours. It should be cleaned and lubri-
cated more often if the vehicle is operated in
extremely dusty areas. Ea ch time air filter ele-
ment maintenance is performed, check the air
inlet to the air filter case for obstructions.
Check the air filter elem ent rubber joint to the
throttle body and manifold fittings for an air-
tight seal. Tighten all fittings securely to avoid
the possibility of unfiltered air entering the en-
gine.
NOTICEECB02270Never operate the engine with the air filter
element removed. Doing so would allow
unfiltered air to enter, causing rapid en-
gine wear and possible engine damage.
Additionally, the fuel injection system
would be affected, re sulting in poor engine
performance and possible overheating. 1. Remove the storage compartment locat- ed between the driver seat and the pas-
senger seat as shown.
Tightening torque:Spark plug:11 Nm (1.1 m·kgf, 8.0 ft·lbf)
1. Storage compartment
1
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8-59
8
7. Connect the headlight coupler.
8. Install the bulb cover and the cover at therear of the headlight. NOTICE: Make
sure the headlight bulb cover is se-
curely fitted over the bulb holder and
seated properly.
[ECB02210]
9. Adjust the headlight beam if necessary.
EBU32681Headlight beam adjustmentNOTICEECB00691It is advisable to have a Yamaha dealer
make this adjustment. To raise the beam, turn the headlight beam
adjusting screw in direction (a).
To lower the beam, turn the headlight beam
adjusting screw in direction (b).
1. Do not touch the glass part of the bulb.
1
1. Headlight beam adjusting screw
1
(a)
(b)
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9-2
9
4. Once the majority of the dirt has beenhosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy
for hard-to-get-at places.
5. Rinse the vehicle off immediately with
clean water and dry all surfaces with a
clean chamois towel or soft, absorbent
cloth.
6. Clean the seats with a vinyl upholstery cleaner to keep the covers pliable and
glossy.
7. Automotive-type wax may be applied to all painted and chrome-plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may scratch the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.
EBU36120StorageLong term storage (60 days or more) of your
vehicle will require some preventive proce-
dures to guard against deterioration. Make
any necessary repairs be fore storing the vehi-
cle.
After thoroughly cleaning the vehicle, prepare
for storage as follows: 1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or
another high-quality fuel stabilizer prod-
uct. Follow the instructions on the prod-
uct label. Operate the vehicle for at least
5 minutes to distribute treated fuel
through the fuel system.
2. Remove the spark plug and pour one ta- blespoon of fresh engine oil into the cyl-
inder and then re-install the spark plug.Specified amount:1 oz of stabilizer to each gallon of fuel (or
7.5 ml of stabilizer to each liter of fuel)
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9-3
9
Remove the spark plug wire and ground
it. Operate the electric starter to turn the
engine over several times and coat the
cylinder walls with oil.
3. Lubricate all control cables.
4. Put the frame on stands or blocks to raise
all wheels off the ground.
5. Tie a plastic bag over the exhaust pipe
outlet to prevent moisture from entering.
6. If storing in a humid or salt-air atmo- sphere, coat all exposed metal surfaces
with a light film of oil. Do not apply oil to
any rubber parts or the seat covers.
7. Remove the battery and charge it. Store
it in a dry place and recharge it once a
month. Do not store the battery in an ex-
cessively warm or cold place [less than 0
°C (30 °F) or more than 30 °C (90 °F)].
Use of fuel stabilizer eliminates the need to
drain the fuel system. Consult a Yamaha
dealer if the fuel system needs to be drained.
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10-1
10
EBU32750
SPECIFICATIONS
Dimensions:Overall length:2970 mm (116.9 in)
Overall width: 1540 mm (60.6 in)
Overall height:
1885 mm (74.2 in)
Wheelbase: 2065 mm (81.3 in)
Ground clearance: 290 mm (11.4 in)
Minimum turning radius:
4600 mm (181 in)Weight:Curb weight:637.0 kg (1404 lb)Noise and vibration level:Noise level (77/311/EEC):80.0 dB(A) at 3125 r/min (EUR,FRA,GBR)
Uncertainty of measurement: 3.0 dB(A) (EUR,FRA,GBR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s² (EUR,FRA,GBR)
Uncertainty of measurement: 0.0 m/s² (EUR,FRA,GBR)
Vibration on handle (EN1032, ISO5008): Will not exceed 2.5 m/s² (EUR,FRA,GBR) Uncertainty of measurement:
0.5 m/s² (EUR,FRA,GBR)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Single cylinder
Displacement: 708 cm³
Bore × stroke:
103.0 × 85.0 mm (4.06 × 3.35 in)
Compression ratio:
10.1 : 1
Starting system: Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:YAMALUBE
UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM

10-5
10
EPS warning light:LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33220For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
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11-1
11
EBU32770
CONSUMER INFORMATION
EBU33320Identification number recordsRecord the vehicle identification number and
model label information in the spaces provid-
ed for assistance when ordering spare parts
from a Yamaha dealer or for reference, in
case the vehicle is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU32800Vehicle identification number
The vehicle identification number is stamped
into the frame.The vehicle identification number is used to
identify your vehicle.
EBU33331Model label
The model label can be found under the driver
seat. Record the information on this label in
the space provided. This information will be
needed to order spare parts from your
Yamaha dealer.1. Vehicle identification number
1
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12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/air duct check hose, cleaning ................ 8-38
Air filter element, cleaning ........................................... 8-34
Auxiliary DC jack .......................................................... 4-34
Axle boots .................................................................... 8-31BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-50
Bead lock, checking and tightening ............................ 8-48
Brake fluid level, checking ........................................... 8-42
Brake fluid, replacing ................................................... 8-43
Brake light switch, adjusting ........................................ 8-44
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-45
Brake pedal, checking ................................................. 8-43
Brakes, Periodic maintenance ..................................... 8-41
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-45
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-25
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-21
DDifferential gear oil, Periodic maintenance .................. 8-22
Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Front and rear brake pads, checking .......................... 8-41
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................ 8-54GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM