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EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12 Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors .................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-17
Storage compartments ...................... 4-18
Cup holders ........................................ 4-21
Cargo bed .......................................... 4-22
Adjusting the front shock absorber
assemblies ....................................... 4-23
Adjusting the rear shock absorber
assemblies ....................................... 4-28
Trailer hitch bracket and receiver....... 4-33
Auxiliary DC jack ................................ 4-34
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM
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Coolant ................................................. 5-6
Final gear oil ......................................... 5-6
Differential gear oil................................ 5-6
Accelerator pedal ................................. 5-7
Seat belts ............................................. 5-7
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-8
Instruments, lights and switches .......... 5-8
Control cables ...................................... 5-8
Tires ...................................................... 5-8
OPERATION ............................................ 6-1 Engine break-in .................................... 6-1
Starting the engine ............................... 6-2
Drive select lever operation and reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1 KNOW YOUR VEHICLE........................ 7-1 LEARNING TO OPERATE YOUR
VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1 Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the emission control system .....................8-4
General maintenance and lubrication chart ....................................................8-6
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil ..............................8-22
Coolant ...............................................8-25
Axle boots ...........................................8-31
Spark plug inspection .........................8-32
Cleaning the air filter element .............8-34
Cleaning the air filter case/air duct check hose........................................8-38
V-belt case drain plug.........................8-39
Cleaning the spark arrester ................8-40
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4-2
4
EBU31262Indicator lights and warning lights
EBU31270Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.EBU31280High-range indicator light “H”
This indicator light co mes on when the drive
select lever is in the “H” position.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“ ”
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”356421
7
8109
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
21
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4-10
4
Self-diagnosis device
This model is equipped with a self-diagnosis
device for various electrical circuits.
If a problem is detected in any of those cir-
cuits, the engine trouble warning light comes
on or flashes, and the multi-function display
indicates an error code.
If the multi-function display indicates an error
code, note the code number, and then have a
Yamaha dealer check the vehicle.
NOTICEECB00812If the multi-function display indicates an
error code, the vehicle should be checked
as soon as possible in order to avoid en-
gine damage. EBU31390Light switch “ / / ”Set the switch to “ ” to turn on the low
beam and the taillights.
Set the switch to “ ” to turn on the high
beam and the taillights.
1. Error code display
2. Engine trouble warning light “ ”
2
1
1. Light switch “ / / ”
L
H
1
L
HLH
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4-11
4
Set the switch to “ ” to turn off the head-
lights and taillights.NOTICEECB02060Do not use the headlights with the engine
turned off for an extended period of time.
The battery may discharge to the point
that the starter motor will not operate
properly. If this should happen, remove the
battery and recharge it.
EBU31400On-Command drive knob
“2WD/4WD/DIFF LOCK”This vehicle is equipped with an On-Com-
mand drive knob to select the drive mode.
The knob has three positions: “2WD”, “4WD”,
and “DIFF LOCK”. Select the appropriate
drive according to terrain and conditions.
“2WD” (two-wheel drive): Power is supplied
to the rear wheels only.
“4WD” (four-wheel drive): Power is sup-
plied to the rear and front wheels.1. On-Command drive knob “2WD/4WD/DIFF LOCK”
1
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4-34
4
EBU32950Auxiliary DC jackThe auxiliary DC jack is located at the right
side of the storage compartment under the
multi-function meter. The auxiliary DC jack
can be used for suitable work lights, radios,
etc. The auxiliary DC jac k s h o u l d o n l y b e u s e d
when the engine is running and the headlights
are turned off.
NOTICEECB02250 Do not use accessories requiring more
than the stated maximum capacity. Do-
ing so may overload the circuit and cau-
se the fuse to blow.
If accessories are used without the en-
gine running, the ba ttery may discharge.
Do not use an automotive cigarette light-
er or other accessories with a plug that
gets hot, because the jack can be dam-
aged. 1. Set the light switch to “ ”.
2. Turn the accessory off.
3. Start the engine. (See page 6-2.)
4. Open the auxiliary DC jack cap, and then
insert the accessory power plug into the
jack.
1. Trailer hitch bracket
2. Receiver
1
2
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5-2
5
Coolant• Check coolant level in reservoir.
• Fill with coolant if necessary.
5-6, 8-25
Final gear oil/Differen-
tial gear oil • Check for leakage. 5-6, 5-6, 8-20, 8-22
Accelerator pedal • Check free play and for proper operation. 5-7
Seat belts • Check for proper operation and belt wear. 5-7
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Fittings and fasteners • Check all fittings and fasteners. 5-8
Instruments, lights and
switches • Check operation, and correct if necessary. 5-8, 8-57, 8-59, 8-60
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-47, 8-49
Axle boots • Check for damage. 8-31
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5-4
5
WARNING
EWB02522Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and ex-
plosions and to reduce the risk of injury
when refueling, follow these instructions. 1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-
cle.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or
other sources of ignition such as the pilot
lights of water heaters and clothes dry-
ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill
out of the fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se-
curely.
WARNING
EWB02532Gasoline is poisonous and can cause inju-
ry or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline or inhale a
lot of gasoline vapor, or get some gasoline
in your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes. Your Yamaha engine has been designed to
use regular unleaded gasoline with a research
octane number of 91 or higher (95 or higher
for Europe). If knocking or pinging occurs,
use a different brand of gasoline or premium
unleaded gasoline. Unleaded fuel will give
you longer spark plug life and reduced main-
tenance cost.
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