8-14
8
EBU33702Engine oil and oil filter cartridgeCheck engine oil level before each operation.
In addition, change the oil and the oil filter car-
tridge at the intervals specified in the periodic
maintenance and lubrication chart.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Check the engine oil level on a cold en- gine.TIPIf the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least 10 minutes until
the oil settles for an accurate reading. 3. Remove the passenger seat cushion (seepage 4-15 for more information).
4. Remove the rubber cover. 5. Remove the engine oil dipstick and wipe
it with a clean rag.
1. Rubber cover
1. Engine oil dipstick
1
1
UBN57AE0.book Page 14 Tuesday, November 24, 2015 1:42 PM
8-19
8
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB00301In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or
higher.
Make sure that no foreign material en-
ters the crankcase. 14. Start the engine, and then let it idle for
several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
1. Engine oil dipstick
2. Arrow markRecommended engine oil:See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
1
2
UBN57AE0.book Page 19 Tuesday, November 24, 2015 1:42 PM
8-20
8
15. Turn the engine off, wait at least 10 minu-tes, and then check the oil level and cor-
rect it if necessary.
16. Install the rubber cover.
17. Install the passenger seat cushion.EBU36130Final gear oilChecking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole. 3. If the oil is below the brim of the filler hole,
add sufficient oil of the recommended
type to raise it to the correct level.
NOTICE: Be sure no foreign material
enters the final gear case.
[ECB00422]
4. Check the gasket for damage, and re- place it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified
torque.1. Final gear oil
2. Gasket
3. Final gear oil filler bolt
4. Correct oil level
24
3
1
UBN57AE0.book Page 20 Tuesday, November 24, 2015 1:42 PM
8-22
8
6. Refill with the recommended final gear oilup to the brim of the filler hole. NOTICE:
Be sure no foreign material enters the
final gear case.
[ECB00422]
7. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
8. Install the oil filler bolt and its gasket, and
then tighten the bolt to the specified
torque.
9. Check for oil leakage. If oil leakage is found, check for the cause. 10. Install the panel by installing the bolts,
and then tightening them to the specified
torque.
EBU36082Differential gear oilChecking the differential gear oil level
1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.64 L (0.68 US qt, 0.56 Imp.qt)
Tightening torque: Final gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
Tightening torques: Rear bottom panel bolt:9 Nm (0.9 m·kgf, 6.5 ft·lbf)
UBN57AE0.book Page 22 Tuesday, November 24, 2015 1:42 PM
8-43
8
Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed
container.
Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion.
Be careful that water does not enter the
brake fluid reservoir when refilling. Wa-
ter will significantly lower the boiling
point of the fluid and may result in vapor
lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately.
As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads and/or brake system leakage; therefore,
be sure to check the brake pads for wear and
the brake system for leakage. If the brake fluid
level goes down suddenly, have a Yamaha
dealer check the cause before further riding.EBU32520Brake fluid replacementComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
Replace the brake hoses every four years.EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should be
UBN57AE0.book Page 43 Tuesday, November 24, 2015 1:42 PM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/air duct check hose, cleaning ................ 8-38
Air filter element, cleaning ........................................... 8-34
Auxiliary DC jack .......................................................... 4-34
Axle boots .................................................................... 8-31BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-50
Bead lock, checking and tightening ............................ 8-48
Brake fluid level, checking ........................................... 8-42
Brake fluid, replacing ................................................... 8-43
Brake light switch, adjusting ........................................ 8-44
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-45
Brake pedal, checking ................................................. 8-43
Brakes, Periodic maintenance ..................................... 8-41
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-45
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-25
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-21
DDifferential gear oil, Periodic maintenance .................. 8-22
Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Front and rear brake pads, checking .......................... 8-41
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................ 8-54GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
UBN57AE0.book Page 1 Tuesday, November 24, 2015 1:42 PM